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Sumitomo Beier Variator Series User Manual

Sumitomo Beier Variator Series
44 pages
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BM2001E-3
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Sumitomo Beier Variator Series Specifications

General IconGeneral
BrandSumitomo
ModelBeier Variator Series
CategoryEngine
LanguageEnglish

Summary

Introduction and General Safety Precautions

Handling and Maintenance Precautions

Guidelines for safe handling, installation, and maintenance by trained technicians.

Product Identification

Information on product title and manufacturer branding.

Safety and Other Precautions

DANGER and CAUTION Warnings

Explanation of hazard symbols and their implications for handling.

General Safety Guidelines

Essential safety measures for operation, installation, and maintenance.

How to Refer to the Maintenance Manual

Understanding Classification Symbols

Explanation of symbols used to classify document pages and distinctions.

Manual Contents Overview

Listing of major sections and their corresponding page numbers.

Inspection Upon Delivery

CAUTION: Initial Unit Checks

Precautions for unpacking and verifying the received unit against the order.

Rating Plate Information

Guidance on how to read and interpret unit rating plates for identification.

Beier Cyclo Variator Specifics

Rating Plate Identification

Details regarding the rating plate for Beier-Cyclo Variators.

Lubrication Method

Confirming Lubrication Method

Instructions on how to confirm the correct lubrication method for the unit.

Variator Type Nomenclature

BEIER VARIATOR Type Codes

Explanation of codes used to define BEIER VARIATOR models and features.

BEIER VARIATOR (Built-in Gear) Type Codes

Explanation of codes for BEIER VARIATOR models with integrated gear.

BEIER-CYCLO VARIATOR Type Codes

Explanation of codes for BEIER-CYCLO VARIATOR models and features.

Motor Type Identification

Motor Nomenclature and Codes

Explanation of codes used to define motor types, casing, cooling, and protection.

Storage and Transport Safety

Storage Guidelines

Recommendations for proper storage location, period, and rust-proofing.

Transport Safety Precautions

Critical safety warnings for lifting and handling units during transport.

Installation Procedures and Environment

DANGER: Explosive Atmosphere Installation

Mandatory safety measures when installing in potentially explosive environments.

CAUTION: General Installation Warnings

General precautions to prevent damage or injury during installation.

Installation Location and Angle

Guidelines for selecting suitable installation sites and angles.

Coupling with Other Machines

CAUTION: Coupling Precautions

Safety warnings and best practices for coupling units with driven machinery.

Confirming Rotation Direction

Methods to verify correct output shaft rotation direction before coupling.

Coupling Installation Details

Flexible Coupling Installation

Accuracy requirements and methods for installing flexible couplings.

Chain Sprocket/Gear Coupling

Guidelines for installing chain sprockets and gears with the variator.

V-belt Coupling

Recommendations for proper installation and tensioning of V-belt drives.

Electrical Wiring Safety

DANGER: Electrical Hazards

Critical safety warnings regarding electrical connections and live circuits.

CAUTION: Wiring Best Practices

General precautions and recommendations for safe electrical wiring.

Terminal Cover Handling

Procedures for attaching and detaching motor terminal box covers.

Electrical Connections and Protection

Power Source Cable Connection

Diagram and method for connecting the power source cable.

Measuring Insulation Resistance

Procedure and standards for measuring motor insulation resistance.

Protection Coordination

Guidelines for selecting circuit breakers and overload protectors.

Motor Connection Diagrams

Standard Motor Wiring Configurations

Diagrams for direct start, star-delta, and 2-speed motor connections.

Trochoid Pump System Integration

CAUTION: Pump Priming

Essential priming procedures for forced lubrication systems to prevent damage.

Pump Specifications and Wiring

Details on trochoid pump specifications, wiring, and interlocking.

Operation Procedures and Safety

General Operation Safety

Critical DANGER and CAUTION warnings for safe unit operation.

Pre-operation Checks (Oil-lubricated)

Essential checks before operating oil-lubricated models.

Initial Start-up and Break-in

Procedures and checks for initial unit start-up and break-in period.

Daily Inspection and Maintenance

DANGER: Maintenance Safety

Critical safety warnings for performing maintenance and inspections.

CAUTION: Maintenance Precautions

General precautions and safety measures during maintenance activities.

Daily Inspection Checklist

Items to inspect daily for ensuring optimal operation and detecting abnormalities.

Lubrication Method Confirmation

BEIER Lubrication System Tables

Tables detailing lubrication systems for various BEIER models.

BEIER-CYCLO Lubrication System Tables

Tables detailing lubrication systems for BEIER-CYCLO models.

Trochoid Pump Lubrication Details

Specific instructions for trochoid pump lubrication.

Beier Lubrication Oil Management

Oil Change Intervals for Beier

Standard intervals for oil changes for Beier units based on operation or time.

D Type Beier Oil Management Notes

Specific considerations for D Type Beier unit lubrication and oil life.

Recommended Lubricants and Quantities

Lubricant Types and Viscosity Standards

Recommended oils for Beier units and viscosity selection guidelines.

Oil Quantity for Beier Units

Approximate oil quantities required for different Beier models.

Beier Oil Supply Procedures

Oil Supply Steps and Precautions

General precautions and procedures for filling oil into Beier units.

Oil Discharge and Long-term Stoppage

Procedures for oil discharge and handling units during long-term stoppages.

Cyclo Lubrication Oil Management

Lubrication Management Details

Oil change intervals, recommended lubricants, and viscosity for Cyclo units.

Oil Quantity for Cyclo Units

Approximate oil quantities required for different Cyclo models.

Cyclo Oil Supply Procedures

General Oil Supply Precautions

General precautions and procedures for filling oil into Cyclo units.

Horizontal Type Oil Supply

Specific instructions for oil supply to horizontal Cyclo units.

Vertical Type Oil Supply

Specific instructions for oil supply to vertical Cyclo units.

Cyclo Grease Management

Grease Management Details

Grease intervals, types, quantities, and supply/discharge procedures for Cyclo.

Grease Supply and Discharge

Procedure for supplying and discharging grease for Cyclo units.

Grease Quantity Details

Grease Quantity for Single Reduction

Quantities of grease required for single reduction portions.

Grease Quantity for Double Reduction

Quantities of grease required for double reduction portions.

Grease Supply and Discharge Procedure

Procedure for supplying and discharging grease for lubricated models.

Variator Bearing Maintenance

Variator Bearing Lubrication Details

Intervals, recommended grease, and quantities for variator bearing lubrication.

Bearing Grease Supply and Discharge

Procedure for supplying and discharging grease for variator bearings.

Motor Bearing Maintenance

Motor Bearing Lubrication Details

Bearing types, shield bearing maintenance, and open bearing lubrication.

V Ring Maintenance for Motors

Procedure for maintaining and exchanging V rings on outdoor type motors.

Motor Bearing Grease Recommendations

Recommended Grease for Open Bearings

Specific grease recommendations for open bearings based on ambient temperature.

Grease Supply and Discharge for Open Bearings

Procedure for supplying and discharging grease for open bearings.

Lubricating Oil Cooling Device Installation

Cooling Device Installation Guidelines

Instructions for installing the lubricating oil cooling device correctly.

Cooling Water Requirements

Guidelines for cooling water supply amount and temperature control.

Starting Instructions for Cooling Device

Procedure for starting the oil pump and confirming lubrication before main motor start.

Oil Cooling Device Inspection and Maintenance

Daily Inspection of Cooling Device

Items to check daily to ensure the oil cooling device is operating normally.

Filter Cleaning Procedures

Instructions for cleaning the filter cartridge of the oil cooling device.

Oil Cooler Inspection and Maintenance

Periodic inspection and cleaning of the oil cooler and its components.

Troubleshooting Guide

Motor Operation Troubleshooting

Common motor operation problems and their corrective actions.

Overheating and Speed Issues

Troubleshooting steps for overheating and speed-related problems.

Leakage and Noise Issues

Troubleshooting for oil/grease leaks, abnormal sounds, and vibrations.

Remote Control Equipment (OPTION)

Speed Control Device Operation

How to operate the speed control device and its components.

Pilot Motor Handling and Types

Information on handling pilot motors and available types for different Beier units.

Speed Control Device Mechanics

Slip Clutch Torque Adjustment

Procedure for adjusting the torque of the slip clutch on Cyclo Drive type units.

Manual Speed Change Procedure

Steps for performing manual speed changes on variators with speed control devices.

Speed Measurement Systems

Electromagnetic Tachometer Connection

Instructions for connecting electromagnetic sensors to tachometers.

Tachometer Power Specifications

Specifications for auxiliary power supply for analog and digital tachometers.

Speed Control Operating Instructions

Starting Speed Control Operations

Guidelines for starting speed control operations after the variator is running.

Performing Speed Changes

Procedure for changing speed using the pilot motor and pushbutton switches.

Stopping Speed Control Operations

Procedure for safely stopping speed control operations to prevent damage.

Speed Setter System Overview

Construction Diagrams

BEIER VARIATOR (Horizontal) Construction

Detailed construction diagram for horizontal BEIER VARIATOR models.

BEIER VARIATOR (Vertical) Construction

Detailed construction diagram for vertical BEIER VARIATOR models.

BEIER-CYCLO VARIATOR Construction

BEIER-CYCLO Main Parts Identification

Diagram and part list for the main components of the BEIER-CYCLO VARIATOR.

D Type BEIER VARIATOR Construction

D Type BEIER VARIATOR (Horizontal) Construction

Detailed construction diagram for horizontal D Type BEIER VARIATOR models.

D Type BEIER VARIATOR (Vertical) Construction

Detailed construction diagram for vertical D Type BEIER VARIATOR models.

Motor Construction Details

Motor Main Parts Identification

Diagram and part list for the main components of the motor.

Oil Seal Part Number Reference

Bearing Part Number Reference

Bearing List Details

Disc and Spline Shaft Quantities

Product Warranty and Exclusions

Warranty Period and Conditions

Details on the warranty period, conditions, and seller's responsibilities.

Warranty Exclusions List

List of conditions and causes that void the product warranty.

Worldwide Sumitomo Network

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