Suzuki drz 400E Service Manual

CHASSIS 6-11
REMOVAL AND DISASSEMBLY
Remove the front wheel. ( 6-5)
Remove the front brake caliper. ( 6-47)
Remove the headlight assembly. ( 7-27)
Remove the brake hose clamp 1 and odometer cable
guide 2.
Remove the front fork after loosening the front fork upper clamp
bolts 3 and lower clamp bolts 4.
NOTE:
Slightly loosen the front fork cap bolt
5 to facilitate later disas-
sembly.
Remove the boot.
Replace the removed boot clamps with new ones.
Remove the cap bolt out of the inner tube and slowly pull
down the inner tube.
Hold the piston rod locknut with a 17-mm wrench and special
tool.
Remove the cap bolt, washer, and spring.
09940-94922: Front fork stopper plate
1
2
5
3
4

Suzuki drz 400E Specifications

General

Displacement	398 cc
Compression Ratio	12.2:1
Ignition	Electronic ignition (CDI)
Transmission	5-speed constant mesh
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Rear Tire	110/100-18
Engine Type	4-stroke, DOHC
Bore x Stroke	90.0 mm x 62.6 mm
Fuel System	Mikuni BSR36 carburetor
Front Brakes	Disc
Rear Brakes	Disc
Fuel Tank Capacity	10.0 L (2.6 US gallons)
Overall Width	825mm (32.5 inches)
Ground Clearance	315 mm (12.4 in)
Seat Height	935 mm (36.8 in.)
Curb Weight	138 kg (304 lbs)
Dry Weight	119 kg (262 lbs.)