Suzuki drz 400E Service Manual

CHASSIS 6-51
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
Place a rag underneath the brake hose union bolt on the
master cylinder to catch any spilt brake fluid. Remove the brake
hose union bolt and disconnect the brake hose.
Immediately wipe off any brake fluid contacting any part
of the motorcycle. The brake fluid reacts chemically with
paint, plastics, rubber materials, etc., and will damage
them severely.
Remove the master cylinder assembly.
Remove the brake lever cover 1 and brake lever 2.
Remove the reservoir cap 3 and diaphragm 4.
Drain the brake fluid.
Pull the dust boot 5 out and remove the circlip 6.
1
2
5
6
4
3

Suzuki drz 400E Specifications

General

Displacement	398 cc
Compression Ratio	12.2:1
Ignition	Electronic ignition (CDI)
Transmission	5-speed constant mesh
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Rear Tire	110/100-18
Engine Type	4-stroke, DOHC
Bore x Stroke	90.0 mm x 62.6 mm
Fuel System	Mikuni BSR36 carburetor
Front Brakes	Disc
Rear Brakes	Disc
Fuel Tank Capacity	10.0 L (2.6 US gallons)
Overall Width	825mm (32.5 inches)
Ground Clearance	315 mm (12.4 in)
Seat Height	935 mm (36.8 in.)
Curb Weight	138 kg (304 lbs)
Dry Weight	119 kg (262 lbs.)