Suzuki drz 400E Service Manual

SERVICING INFORMATION 8-1
SERVICING INFORMATION
8
CONTENTS
TROUBLESHOOTING .................................................................................... 8- 2
ENGINE ...................................................................................................... 8- 2
CARBURETOR ........................................................................................... 8- 5
CHASSIS .................................................................................................... 8- 6
BRAKES ..................................................................................................... 8- 7
ELECTRICAL.............................................................................................. 8- 8
BATTERY (DR-Z400E) ................................................................................ 8- 9
WIRING DIAGRAM ......................................................................................... 8-10
DR-Z400 ...................................................................................................... 8-10
DR-Z400E ................................................................................................... 8-11
WIRE HARNESS, CABLE, AND HOSE ROUTING ........................................ 8-12
WIRE ROUTING ......................................................................................... 8-12
CABLE ROUTING ...................................................................................... 8-14
FUEL HOSE AND FUEL TANK MOUNTING .............................................. 8-15
OIL RETURN TANK HOSE ROUTING........................................................ 8-16
COOLING SYSTEM HOSE ROUTING ....................................................... 8-17
FRONT BRAKE HOSE ROUTING .............................................................. 8-18
REAR BRAKE HOSE ROUTING ................................................................ 8-18
SPECIAL TOOLS ............................................................................................ 8-19
TIGHTENING TORQUE................................................................................... 8-22
ENGINE ...................................................................................................... 8-22
CHASSIS .................................................................................................... 8-23
TIGHTENING TORQUE CHART ................................................................. 8-24
SERVICE DATA ............................................................................................... 8-25

Suzuki drz 400E Specifications

General

Displacement	398 cc
Compression Ratio	12.2:1
Ignition	Electronic ignition (CDI)
Transmission	5-speed constant mesh
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Rear Tire	110/100-18
Engine Type	4-stroke, DOHC
Bore x Stroke	90.0 mm x 62.6 mm
Fuel System	Mikuni BSR36 carburetor
Front Brakes	Disc
Rear Brakes	Disc
Fuel Tank Capacity	10.0 L (2.6 US gallons)
Overall Width	825mm (32.5 inches)
Ground Clearance	315 mm (12.4 in)
Seat Height	935 mm (36.8 in.)
Curb Weight	138 kg (304 lbs)
Dry Weight	119 kg (262 lbs.)