PERIODIC MAINTENANCE 2-1
PERIODIC MAINTENANCE
CONTENTS
PERIODIC MAINTENANCE SCHEDULE ...................................................... 2- 2
PERIODIC MAINTENANCE CHART ......................................................... 2- 2
MAINTENANCE AND TUNE-UP PROCEDURES.......................................... 2- 3
AIR CLEANER ........................................................................................... 2- 3
EXHAUST PIPE NUT AND BOLT AND MUFFLER NUT AND BOLTS ..... 2- 4
TAPPET CLEARANCE .............................................................................. 2- 5
SPARK PLUG ............................................................................................ 2- 9
SPARK ARRESTER .................................................................................. 2-10
FUEL LINE ................................................................................................. 2-10
DECOMPRESSION LEVER (DR-Z400) .................................................... 2-10
ENGINE OIL AND OIL FILTER .................................................................. 2-11
ENGINE OIL HOSES ................................................................................. 2-12
THROTTLE CABLE PLAY ......................................................................... 2-13
ENGINE IDLE SPEED ............................................................................... 2-14
ENGINE COOLANT ................................................................................... 2-14
RADIATOR HOSES ................................................................................... 2-15
CLUTCH..................................................................................................... 2-16
DRIVE CHAIN ............................................................................................ 2-16
BRAKES .................................................................................................... 2-18
BRAKE FLUID ........................................................................................... 2-19
BRAKE HOSES ......................................................................................... 2-21
TIRES ......................................................................................................... 2-21
SPOKE NIPPLES ...................................................................................... 2-22
STEERING ................................................................................................. 2-23
FRONT FORK ............................................................................................ 2-23
REAR SUSPENSION................................................................................. 2-23
CHASSIS NUTS AND BOLTS ................................................................... 2-24
GENERAL LUBRICATION ........................................................................ 2-26
COMPRESSION PRESSURE CHECK (DR-Z400E) ...................................... 2-27
COMPRESSION TEST PROCEDURE ....................................................... 2-27
OIL PRESSURE CHECK ............................................................................... 2-28
OIL PRESSURE TEST PROCEDURE ....................................................... 2-28
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