ELECTRICAL
6-3
STARTER MOTOR INSPECTION
CARBON BRUSH
COMMUTATOR
ARMATURE COIL
STARTER MOTOR REASSEMBLY
Inspect the commutator for discoloration abnormal wear.
If the commutator is abnormally worn replace the armature
If the commutator surface is discolored polish it with 400
sandpaper and wipe it using a clean dry cloth
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Inspect the carbon brushes for abnormal wear cracks or
smoothness in the brush holder
If either carbon brush is defective replace the brush with a
new one
Measure the length of the carbon brushes using a vernier
calipers
If the measurement is less then the service limit replace the
brush with a new one
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Fit the depression of the starter motor case to the groove
2 of the housing end (out side).
Align the match mark on the starter motor case with the match
mark on the housing end (inside).
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STARTER RELAY INSPECTION
Remove the left frame cover.
Remove the starter motor lead wire.
Set the ignition switch to “ON” position, press the starter button
and check for continuity between the positive + and
negative - terminals using the pocket tester If the starter
relay clicks and continuity is found the relay is OK
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09900-25008: Multi circuit tester
Tester knob indication Continuity test:
Inspect for continuity between each segment and between
each segment and the armature shaft using the multi circuit
tester
If there is no continuity between the segments or there is
continuity between the segments and shaft replace the
armature with a new one
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09900-25008: Multi circuit tester
Tester knob indication Continuity test:
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