Suzuki LT-A400 - Section 3 Driveline; Axle

Table of Contents 3- i
3
Section 3
CONTENTS
Driveline / Axle
Precautions .................................................3-1
Precautions............................................................. 3-1
Precautions for Driveline / Axle ............................. 3-1
Drive Chain / Drive Train / Drive Shaft... 3A-1
Diagnostic Information and Procedures............3A-1
Drive Shaft Symptom Diagnosis .........................3A-1
Repair Instructions ..............................................3A-1
Front Drive Shaft Components (LT-A400F,
LT-F400F) ......................................................... 3A-1
Front Drive Shaft Assembly Removal and
Installation (LT-A400F, LT-F400F)....................3A-2
Front Drive Shaft Disassembly and Assembly
(LT-A400F, LT-F400F)...................................... 3A-2
Front Drive Shaft Inspection (LT-A400F, LT-
F400F) .............................................................. 3A-5
Rear Axle Components.......................................3A-6
Rear Axle Construction ....................................... 3A-7
Rear Axle / Axle Housing Removal and
Installation......................................................... 3A-7
Rear Axle / Axle Housing Inspection...................3A-9
Rear Axle housing Disassembly and
Assembly ........................................................ 3A-10
Specifications.....................................................3A-11
Tightening Torque Specifications......................3A-11
Special Tools and Equipment ...........................3A-11
Recommended Service Material .......................3A-11
Special Tool ...................................................... 3A-11
Differential................................................ 3B-1
Diagnostic Information and Procedures............3B-1
Drive Train Symptom Diagnosis.......................... 3B-1
Repair Instructions ..............................................3B-2
Front Drive (Differential) Components (LT-
A400F, LT-F400F) ............................................ 3B-2
Front Drive (Differential) Construction (LT-
A400F, LT-F400F) ............................................ 3B-3
Front Drive (Differential) Gear Oil Level
Inspection (LT-A400F, LT-F400F) ....................3B-4
Front Drive (Differential) Gear Oil
Replacement (LT-A400F, LT-F400F)................ 3B-4
Front Drive (Differential) Assembly Removal
and Installation (LT-A400F, LT-F400F).............3B-4
Front Drive (Differential) Assembly
Disassembly and Assembly (LT-A400F, LT-
F400F)...............................................................3B-5
Front Drive (Differential) Related Parts
Inspection (LT-A400F, LT-F400F)...................3B-13
Universal Joint Bearing / Pinion Gear Pilot
Bearing Inspection ..........................................3B-14
Front Drive (Differential) Gear Shim
Inspection and Selection (LT-A400F, LT-
F400F).............................................................3B-15
Final Gear Components ....................................3B-19
Final Gear Construction ....................................3B-20
Final Gear Oil Level Inspection .........................3B-21
Final Gear Oil Replacement..............................3B-21
Final Gear Assembly Removal and
Installation .......................................................3B-21
Final Gear Assembly Disassembly and
Assembly.........................................................3B-23
Final Gear Related Parts Inspection .................3B-28
Final Gear Backlash Inspection and Shim
Adjustment ......................................................3B-30
Transfer Cable Inspection and Adjustment
(LT-A400F, LT-F400F) ....................................3B-33
Transfer Cable Removal and Installation (LT-
A400F, LT-F400F)...........................................3B-33
Specifications.....................................................3B-34
Service Data (LT-A400/F, LT-F400/F) ..............3B-34
Tightening Torque Specifications......................3B-34
Special Tools and Equipment ...........................3B-35
Recommended Service Material .......................3B-35
Special Tool ......................................................3B-35
Transfer .................................................... 3C-1
Diagnostic Information and Procedures............3C-1
Transfer Symptom Diagnosis (LT-A400/F) .........3C-1
Transfer Symptom Diagnosis (LT-F400/F)..........3C-1
Repair Instructions ..............................................3C-2
Transfer Components (LT-A400/F) .....................3C-2
Transfer Components (LT-F400/F) .....................3C-3
Transfer Removal and Installation (LT-A400/
F).......................................................................3C-4
Transfer Removal and Installation (LT-F400/
F).......................................................................3C-7
Transfer Construction (LT-A400/F) .....................3C-8