Suzuki LT-A400 - Section 5 Transmission; Transaxle

Table of Contents 5- i
5
Section 5
CONTENTS
Transmission / Transaxle
Precautions .................................................5-1
Precautions............................................................. 5-1
Precautions for Transmission / Transaxle............. 5-1
Automatic Transmission......................... 5A-1
Schematic and Routing Diagram........................5A-1
Drive Train Operation (LT-A400/F) .....................5A-1
Diagnostic Information and Procedures............5A-4
Automatic Transmission Symptom Diagnosis.....5A-4
Repair Instructions ..............................................5A-5
Automatic Transmission Components ................5A-5
V-belt Cooling Duct Construction ........................5A-6
V-belt Cooling Duct Removal and Installation
(LT-A400/F)....................................................... 5A-6
Clutch Engagement and Lock-up Speed
Inspection.......................................................... 5A-7
V-belt Type Continuously Variable Automatic
Transmission Removal and Installation ............5A-7
Movable Drive Face Disassembly and
Assembly ........................................................ 5A-10
Movable Driven Face Disassembly and
Assembly ........................................................ 5A-11
Drive V-belt Inspection ......................................5A-15
Movable / Fixed Drive Face Parts Inspection.... 5A-15
Movable / Fixed Driven Face Parts Inspection .. 5A-16
Clutch Shoe Removal and Installation .............. 5A-16
V-belt Outer Cover Bearing Removal and
Installation....................................................... 5A-18
V-belt Inner Cover Disassembly and
Assembly ........................................................ 5A-19
Clutch Related Parts Inspection........................5A-21
Specifications.....................................................5A-22
Service Data (LT-A400/F) .................................5A-22
Tightening Torque Specifications......................5A-23
Special Tools and Equipment ...........................5A-23
Recommended Service Material .......................5A-23
Special Tool ...................................................... 5A-24
Manual Transmission.............................. 5B-1
Diagnostic Information and Procedures............5B-1
Manual Transmission Symptom Diagnosis
(LT-F400/F)....................................................... 5B-1
Repair Instructions ..............................................5B-2
Transmission Components (LT-F400/F) ............. 5B-2
Transmission Removal and Installation (LT-
F400/F)..............................................................5B-3
Transmission Construction..................................5B-4
Countershaft Gear / Driveshaft Gear
Disassembly and Assembly (LT-F400/F) ..........5B-5
Transmission Reverse Gearshift Cam
Disassembly and Assembly (LT-F400/F) ..........5B-6
Transmission Related Parts Inspection (LT-
F400/F)..............................................................5B-7
Gear Position (GP) Switch Inspection (LT-
F400/F)..............................................................5B-7
Gear Position (GP) Switch Removal and
Installation (LT-F400/F).....................................5B-7
Gear Position (GP) Switch Removal and
Installation (LT-A400/F).....................................5B-8
Gearshift Lever Removal and Installation (LT-
F400/F)..............................................................5B-8
Gearshift Lever Height Inspection and
Adjustment (LT-F400/F) ....................................5B-9
Gearshift Shaft / Gearshift Cam Plate
Components (LT-F400/F)................................5B-10
Gearshift Shaft / Gearshift Cam Plate
Removal and Installation (LT-F400/F).............5B-11
Gearshift Linkage Inspection (LT-F400/F) ........5B-12
Gearshift Shaft Oil Seal Removal and
Installation (LT-A400/F)...................................5B-13
Specifications.....................................................5B-13
Service Data (LT-F400/F) .................................5B-13
Tightening Torque Specifications......................5B-14
Special Tools and Equipment ...........................5B-14
Recommended Service Material .......................5B-14
Special Tool ......................................................5B-14
Clutch ....................................................... 5C-1
Precautions...........................................................5C-1
Precautions for Clutch System............................5C-1
Diagnostic Information and Procedures............5C-1
Clutch System Symptom Diagnosis ....................5C-1
Repair Instructions ..............................................5C-2
Clutch Components (LT-F400/F) ........................5C-2
Clutch Removal and Installation (LT-F400/F) .....5C-3
Clutch Related Parts Inspection (LT-F400/F)......5C-6
Clutch Cover Disassembly and Assembly
(LT-F400/F) .......................................................5C-8
Clutch Release Roller Inspection (LT-F400/F) ..5C-10