Technogym Personal Selection TUV - Page 6

Personal Selection TÜV: Service & Maintenance Manual - rev. 1.0
Page ii
6.9. D ISASSEMBLING UNLOCKING LEVER ON A BDUCTOR - A DDUCTOR ................................................................... 6.16
7. SPECIAL OPERATIONS.....................................................................................................................................7.1
7.1. L OCKING DOWN THE CABLE FIXING DOWELS ...................................................................................................... 7.1
7.2. L OCKING DOWN THE PULLEYS ............................................................................................................................ 7.2
8. WEIGHT STACK CABLE...................................................................................................................................8.1
8.1. L ENGTH OF THE WEIGHT STACK CABLE .............................................................................................................. 8.1
8.2. R OUTING OF THE WEIGHT STACK CABLE ............................................................................................................. 8.2
8.2.1. D6946 – Upper Back.........................................................................................................................8.2
8.2.2. D6950 – Rotary Torso.......................................................................................................................8.2
8.2.3. D6951 – Leg Press ............................................................................................................................8.3
8.2.4. D6957 – Abdominal Crunch..............................................................................................................8.3
8.2.5. D6958 – Lower Back.........................................................................................................................8.4
8.2.6. D6971 – Vertical Traction ................................................................................................................8.4
8.2.7. D6980 – Low Row.............................................................................................................................8.5
8.2.8. D6990 – Leg Curl..............................................................................................................................8.5
8.2.9. D6991 – Leg Extension .....................................................................................................................8.6
9. MAINTENANCE...................................................................................................................................................9.1
9.1. D AILY MAINTENANCE OPERATIONS .................................................................................................................... 9.1
9.1.1. Cleaning upholstery ..........................................................................................................................9.1
9.2. W EEKLY MAINTENANCE OPERATIONS ................................................................................................................ 9.2
9.2.1. Cleaning the frame and painted parts............................................................................................... 9.2
9.2.2. Cleaning the chrome-plated parts..................................................................................................... 9.2
9.3. M ONTHLY MAINTENANCE OPERATIONS .............................................................................................................. 9.3
9.3.1. Check the cross, bars and weight stack plates .................................................................................. 9.3
9.3.2. Check the cables................................................................................................................................9.3
9.3.3. Check the mechanisms....................................................................................................................... 9.3
9.3.4. Check the gas springs........................................................................................................................9.3
9.3.5. Check the weight stack stops.............................................................................................................9.4
9.3.6. Check the Leg Press seat mechanism................................................................................................9.4
9.3.7. Checking the seat mechanism on low machines................................................................................ 9.4
9.3.8. Checking the seat mechanism on tall machines ................................................................................9.4
9.3.9. Checking the upholstery ....................................................................................................................9.4
9.3.10. Checking various rubber parts.......................................................................................................... 9.4
9.4. T WICE - YEARLY MAINTENANCE OPERATIONS ...................................................................................................... 9.5
9.4.1. Checking the additional weight.........................................................................................................9.5
9.4.2. Check the pulleys...............................................................................................................................9.5
9.4.3. Check the cam group.........................................................................................................................9.5
9.4.4. Check the lever stops.........................................................................................................................9.5
9.4.5. Replacing the cables.......................................................................................................................... 9.5
9.4.6. Lubricating the release systems......................................................................................................... 9.5
9.4.7. Screw and bolt check.........................................................................................................................9.5
9.4.8. Checking for mechanism play ...........................................................................................................9.6
9.4.9. Checking cross alignment..................................................................................................................9.6
10. FUNCTIONAL TESTS .......................................................................................................................................10.1
10.1. W EIGHT STACK CABLE ASSEMBLY TEST ........................................................................................................... 10.1
10.2. H OUSING ASSEMBLY TEST ................................................................................................................................ 10.1
10.3. M ECHANICAL RESISTANCE DEVICE ASSEMBLY TEST ......................................................................................... 10.1
10.4. S EAT GROUP ASSEMBLY TEST ........................................................................................................................... 10.2
11. APPENDIX...........................................................................................................................................................11.1
11.1. W HAT TO ORDER TO AUGMENT THE WEIGHT STACK ......................................................................................... 11.1
11.2. U PHOLSTERY .................................................................................................................................................... 11.3
11.3. T OOLS TO USE .................................................................................................................................................. 11.4