Personal Selection TÜV: Service & Maintenance Manual - rev. 1.0
Page 9.5
9.4. TWICE-YEARLY MAINTENANCE OPERATIONS
These operations can only be carried out by a qualified technician specifically trained by
Technogym and authorized to carry out machine installation and adjustments, as well as
special maintenance operations or repairs which require special knowledge of the
machine, its operation, safety systems and working procedures.
The six-monthly maintenance operations involve checking the functioning, wear and tension of the
mechanical components so as to ensure the correct and safe operation of the machine.
For the six-monthly maintenance of the machine, proceed as follows:
9.4.1. CHECKING THE ADDITIONAL WEIGHT
1. Make sure the additional weight slides smoothly. Repair and/or replace any worn parts.
2. Lubricate the sliding tracks using MOLYKOTE LONGTERM W 2.
9.4.2. CHECK THE PULLEYS
1. Check the wear status of the pulley grooves. Repair and/or replace any worn parts.
9.4.3. CHECK THE CAM GROUP
1. Check the wear status of the cam grooves. Repair and/or replace any worn parts.
2. Make sure all parts in the cam group are firmly tightened.
9.4.4. CHECK THE LEVER STOPS
1. Check the wear status of the lever stops. Repair and/or replace any worn parts.
2. Check the position of the stops and make sure they are firmly fastened in place.
9.4.5. REPLACING THE CABLES
1. Replace the machine cables once a year if the machines are used intensively, every 2 years
under normal use.
9.4.6. LUBRICATING THE RELEASE SYSTEMS
Perform this check on:
• Chest pad upholstery support on Upper Back;
• Roller position adjustment on Leg Extension, Leg Curl and Lower Back.
1. On Leg Extension, Leg Curl and Lower Back disassemble the rubber bell guard and lubricate
the start position selection pin using MOLYKOTE LONGTERM W 2.
2. On Upper back, lubricate the chest rest setting pin using MOLYKOTE LONGTERM W 2.
9.4.7. SCREW AND BOLT CHECK
1. Make sure that the screws and bolts are firmly tightened, especially in the weight stack and seat
adjustment areas, and around moving parts in general. Tighten any that are loose.
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