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A80
Thermal Dynamics A80 User Manual
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A80
0-4985
APPENDIX
A-3
APPENDIX
3
:
T
ORCH
PIN OUT
DIA
GRAMS
A.
Hand
T
orch Pin - Out Diagram
1
2
3
4
5
6
7
8
5
6
7
8
1
2
3
4
AT
C F
emale Receptacle
Fr
ont V
iew
Pilot
Pilot
6 - Open
7 - Open
8 - Open
5 - Open
Negative /
Plasma
6 - Open
7 - Open
5 - Open
2 - PIP
3 - Switch
4 -
Switch
1 - PIP
4 - Green /
Switch
2- Orange /
PIP
3 -
White /
Switch
1 - Black /
PIP
Negative /
Plasma
8 - Open
AT
C Male Connec
to
r
Fr
ont V
iew
A-03701_AB
B.
Mechanized (Machine)
T
orch Pin - Out Diagram
AT
C F
emale Receptacle
Fr
ont V
iew
AT
C Male Connec
to
r
Fr
ont V
iew
Negative / Plasma
3 -
White -
Pendan
t
Connec
to
r
4- Black -
Pendan
t
Connec
to
r
2 - Orange /
PIP
1 - Black /
PIP
Pilot
2 - PIP
1 - PIP
6 - Open
7 - Open
5 - Open
8 - Ground
8 - Green -
Pendant
Connector
Ground
5 -
White /
Not Used
7 - Green /
Not Used
6 - Open
UNSHIELDED MA
CHINE
TO
RC
H
3 - Switch
4 - Switch
Ar
t # A-03799
Negative / Plasma
Pilot
1
2
3
4
5
6
7
8
5
6
8
1
2
3
4
7
118
120
Table of Contents
Default Chapter
8
Table of Contents
8
Section 1
11
General Information
11
Notes, Cautions and Warnings
11
Important Safety Precautions
11
Publications
13
Note, Attention Et Avertissement
13
Precautions de Securite Importantes
14
Documents de Reference
16
Statement of Warranty
17
Section 2 System: Introduction
19
How to Use this Manual
19
Equipment Identification
19
Receipt of Equipment
19
Power Supply Specifications
20
Input Wiring Specifications
21
Power Supply Features
22
Section 2 Torch: Introduction
23
01 Scope of Manual
23
02 General Description
23
03 Specifications
23
04 Options and Accessories
24
05 Introduction to Plasma
24
Section 3 System: Installation
27
Unpacking
27
Lifting Options
27
Power Supply Location and Mounting
27
Opening the Contactor Cover
27
Primary Input Power Connections
27
Gas Connections
30
Section 3 Torch: Installation
33
01 Torch Connections
33
02 CNC Connection
33
03 Setting up Automation or Machine Torch
35
Section 4 System: Operation
37
Front Panel Controls / Features
37
Preparations for Operation
38
Section 4 Torch: Operation
41
01 Machine and Automated Torch Operation
41
02 Automation Torch Parts Selection
41
03 Machine and Hand Torch Parts Selection
42
04 Cut Quality
43
05 General Cutting Information
43
06 Hand Torch Operation
44
07 Gouging
47
08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip
48
09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip
72
Patent Information
96
Section 5 System: Service
99
General Maintenance
99
Maintenance Schedule
100
Common Faults
100
Fault Indicator
101
Basic Troubleshooting Guide
102
Power Supply Basic Parts Replacement
104
Section 5 Torch: Service
107
01 General Maintenance
107
02 Inspection and Replacement of Consumable Torch Parts
108
Parts Lists
109
Section 6
109
Introduction
109
Ordering Information
109
Power Supply Replacement
109
Replacement Power Supply Parts
110
Options and Accessories
110
Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)
112
Torch Consumable Parts (SL100 SV)
114
Replacement Parts for Hand Torch
115
Appendix 1: Sequence of Operation (Block Diagram
117
Appendix 2: Data Tag Information
118
Appendix 3: Torch Pin - out Diagrams
119
Appendix 4: Torch Connection Diagrams
120
Appendix 5: System Schematic, 208/460V Units
122
Appendix 6: System Schematic, 400V/600V Units
124
Appendix 7: Raw Arc Voltage
126
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Thermal Dynamics A80 Specifications
General
Brand
Thermal Dynamics
Model
A80
Category
Cutter
Language
English
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