Thermal Dynamics A80 - Page 9

TABLE OF CONTENTS
SECTION 4 TORCH:
OPERATION....................................................................................................................................... 4T-1
4T.01 Machine and Automated Torch Operation ..............................................................................................4T-1
4T.02 Automation Torch Parts Selection ............................................................................................................... 4T-1
4T.03 Machine and Hand Torch Parts Selection ................................................................................................. 4T-2
4T.04 Cut Quality .......................................................................................................................................................... 4T-3
4T.05 General Cutting Information ......................................................................................................................... 4T-3
4T.06 Hand Torch Operation...................................................................................................................................... 4T-4
4T.07 Gouging ..........................................................................................................................................................4T-7
4T.08 Recommended Cutting Speeds for Machine and
Automated Torches With Exposed Tip .......................................................................................................4T-8
4T.09 Recommended Cutting Speeds for Machine and
Automated Torches With Shielded Tip .....................................................................................................4T-32
PATENT INFORMATION ...........................................................................................................................4T-56
SECTION 5 SYSTEM:
SERVICE ..............................................................................................................................................5-1
5.01 General Maintenance ......................................................................................................................................... 5-1
5.02 Maintenance Schedule ...................................................................................................................................... 5-2
5.03 Common Faults .................................................................................................................................................... 5-2
5.04 Fault Indicator ....................................................................................................................................................... 5-3
5.05 Basic Troubleshooting Guide .......................................................................................................................... 5-4
5.06 Power Supply Basic Parts Replacement ...................................................................................................... 5-6
SECTION 5 TORCH:
SERVICE ............................................................................................................................................ 5T-1
5T.01 General Maintenance .......................................................................................................................................5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts ..................................................................5T-2
SECTION 6:
PARTS LISTS ........................................................................................................................................6-1
6.01 Introduction .......................................................................................................................................................... 6-1
6.02 Ordering Information ......................................................................................................................................... 6-1
6.03 Power Supply Replacement ............................................................................................................................. 6-1
6.04 Replacement Power Supply Parts .................................................................................................................. 6-2
6.05 Options and Accessories ................................................................................................................................... 6-2
6.06 Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube) .............................. 6-4
6.07 Torch Consumable Parts (SL100 SV) ............................................................................................................. 6-6
6.08 Replacement Parts for Hand Torch ............................................................................................................... 6-7
APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ..................................................................A-1
APPENDIX 2: DATA TAG INFORMATION .....................................................................................................A-2
APPENDIX 3: TORCH PIN - OUT DIAGRAMS ...............................................................................................A-3
APPENDIX 4: TORCH CONNECTION DIAGRAMS ........................................................................................A-4
APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS ...............................................................................A-6
APPENDIX 6: SYSTEM SCHEMATIC, 400V/600V UNITS .............................................................................A-8
APPENDIX 7: RAW ARC VOLTAGE ........................................................................................................... A-10