cutmaster a120
SERVICE 5T-2 Manual 0-4989
5T.02 Inspection and Replacement
of Consumable Torch Parts
WARNINGS
Disconnect primary power to the system before
disassembling the torch or torch leads.
DO NOT touch any internal torch parts while the
AC indicator light of the Power Supply is ON.
Remove the consumable torch parts as follows:
NOTE
The shield cup holds the tip and starter cartridge
in place. Position the torch with the shield cup
facing upward to prevent these parts from falling
out when the cup is removed.
1. Unscrew and remove the shield cup from the
torch.
NOTE
Slag built up on the shield cup that cannot be re-
moved may effect the performance of the system.
2. Inspect the cup for damage. Wipe it clean or
replace if damaged.
Shield Cups
3. On torches with a shield cup body and a shield
cap or deflector, ensure that the cap or deflector is
threaded snugly against the shield cup body. In
shielded drag cutting operations (only), there may
be an O-ring between the shield cup body and
drag shield cap. Do not lubricate the O-ring.
Drag Shield Cap
Shield
Cup Body
O-Ring No. 8-3488
Art # A-03878
4. Remove the tip. Check for excessive wear (indi-
cated by an elongated or oversized orifice). Clean
or replace the tip if necessary.
Example of Tip Wear
5. Remove the starter cartridge. Check for excessive
wear, plugged gas holes, or discoloration. Check
the lower end fitting for free motion. Replace if
necessary.
Art # A-08064
Spring-Loaded
Lower End Fitting
Full Compression 1/8”
Spring-Loaded
Lower End Fitting at Rest /
Full Extension
6. Pull the Electrode straight out of the Torch Head.
Check the face of the electrode for excessive wear.
Refer to the following figure.
Worn Electrode
New Electrode
Art # A-03284
Electrode Wear
7. Reinstall the Electrode by pushing it straight into
the torch head until it clicks.
8. Reinstall the desired starter cartridge and tip into
the torch head.
9. Hand tighten the shield cup until it is seated on
the torch head. If resistance is felt when installing
the cup, check the threads before proceeding.
This completes the parts replacement procedures.
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