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TM Robot TM25S - User Manual

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Service Manual
TM25S
Hardware Version: 5.02
Document version: 1.0
Release Date: 2024-02-06
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Summary

ESD Handling Precautions

General Safety Information

Robot Part Descriptions

TM25 S and TM25 SX Spare Parts

Details spare parts for TM25S and TM25SX robot arms.

Joint Component Descriptions

Illustrates components for 900, 800, 500, and 200L Series Joints.

End Module Components

Details the components of the robot's end module, including camera and light.

Control Box Components

TM25 Maintenance Notes

General Maintenance and Safety Notes

General guidelines for maintenance, workspace, and personnel safety.

Lifting Method Procedures

Step-by-step instructions for safely lifting and positioning the robot.

Tool Lists for TM25 S Maintenance

TM25 S Maintenance Tools

Lists essential tools required for TM25S maintenance.

Common Tools for Other Arm Models

Lists tools commonly used across various TM robot arm models.

Assembly and Disassembly Guide for Robot

Quick Maintenance Guide

Provides essential quick maintenance procedures before disassembly.

Joint Component Assembly & Disassembly

Steps for disassembling/assembling robot joints, covers, and cables.

Robot Arm Segment Assembly

Procedures for assembling main robot arm segments: Joints 1-6, Upper/Lower arm, End module.

End Module Component Assembly

Instructions for assembling the light and camera modules on the robot's end.

DIP Switch Configuration and Software Updates

Guides for setting DIP switches and updating robot software and firmware.

Control Box Disassembly and Assembly

Control Box Casing and Quick Guide

Overview of control box disassembly, casing removal, and quick maintenance.

Internal Control Box Components

Procedures for disassembling IPC, Patriot Power Board, Relay Board, and Stick.

Power Supply Units and Eater Board

Steps for disassembling/assembling 48V PSU, 24V PSU, and Power Eater Board.

Cable Management and Filter Replacement

Instructions for managing internal cables and replacing the air filter.

Indication Light Status

Power Board LED Indicators

Explains the status indications for LEDs on the power board.

End Module Light Ring Indications

Details light indications for operation mode and auxiliary status on the end module.

Joint LED Indicators

Describes the LED status indicators on the robot arm mainboard assembly.

Software for Support Functions

Debug Port Connection and Usage

Guide for connecting and using the debug port with Tera Term software.

System Recovery Procedures

Steps for performing system recovery and restoring factory settings.

Robot Arm Exchange Process

Procedure for swapping robot arms and managing firmware compatibility issues.

Calibration Procedures

Calibration Prerequisites and Tools

Lists necessary tools, space requirements, and initial notes for calibration.

Safety Settings for Calibration

Configuration of safety settings required before performing calibration.

Calibration Types and Methods

Covers Dynamic, Hand-guide, Camera, Kinematic, Barcode, and Verification calibrations.

Saving Calibration Data and Testing

Instructions for saving calibration data and performing the Snake Dance test.

Troubleshooting Common Issues

Camera Disconnection Troubleshooting

Steps to diagnose and resolve issues with camera connectivity or detection.

Camera Focus Adjustment

Guides for troubleshooting camera focus problems using HMI or software.

Point Offset and Robot Shaking Issues

Procedures to address robot position errors after collision or relocation.

Control Box Boot-Up Failures

Troubleshooting steps for when the control box fails to power on.

Encoder Error Resolution

Guidance on identifying and resolving encoder errors reported by TMflow.

Robot Arm Activation Failures

Troubleshooting steps for issues where the robot arm does not receive power.

TM Robot TM25S Specifications

General IconGeneral
Payload25 kg
Reach1700 mm
Degrees of Freedom6
Repeatability±0.05 mm
IP RatingIP54
Axes6
MountingFloor, Ceiling, Wall
ControllerTMflow

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