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Topens DKC2000 User Manual

Topens DKC2000
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VER 23a
C030713
Sliding Gate Opener
User’s Manual
Model:
TOPENS Website
www.topens.com
Email: support@topens.com
Please read and follow all warnings, precautions and instructions before
installation and use.
Never connect the solar panel to the control board directly to charge the
battery.
Periodic checks of the opener are required to ensure safe operation.
Save this manual.
DKC2000(S/Y)

Questions and Answers:

Topens DKC2000 Specifications

General IconGeneral
Motor TypeDC Motor
Power200W
Protection LevelIP44
Remote Control Range30m
Control MethodRemote control
Safety FeaturesObstruction Detection
Max Gate Weight660 lbs (300 kg)
Max Gate Length13 ft (4 m)
Operating Temperature-4°F to +122°F (-20°C to +50°C)

Summary

General Safety

Electrical Safety Precautions

Disconnect power, install switches and RCDs, ensure correct earthing.

Product Use and Handling

Use as specified, avoid explosive atmospheres, observe good technical practice.

Check Your Gate Before Installation

Gate Smooth Operation Check

Ensure the gate moves freely by hand before installing the opener.

Preparation for Installation

Gate Structure Requirements

Ensure gate track is linear, horizontal, wheels suitable, structure strong, gate plumb and level.

Installation Precautions

Handle product with care, inspect for damage, dispose of components properly.

Safety Guidelines and Warnings

Warning Signs and Indicators

Position visible indication devices and warning signs on the gate structure.

Operational Safety Guidelines

Do not use other supplier's components, use original parts, do not modify, instruct users.

Positive Stops Installation

Closed Position Stop Setup

Ensure a minimum 3" distance between operator and chain bracket if roller hits stop.

Opening Position Stop Setup

Ensure a minimum 3" distance between operator and chain bracket if roller hits stop.

Parts List

Included Components

Gate opener, remote controls, chain, magnets, brackets, bolts, nuts, washers, idler wheel, etc.

Extra Parts

S and Y Series Extras

TCS3 Solar Charge Controller, 10W Solar Panel (S Series); 12V/7.2AH battery (Y Series).

Accessories Parts

Included Accessories

JD24VY 24V Warning Light, TC102 Photo Eye Beam Sensor.

Optional Accessories Parts List

Remote Controls and Keypads

M12 Remote Control, ERM12 Receiver, TC188/TKP3/TC175P Keypads.

Safety and Convenience Accessories

TEW3 Exit Wand, HLR01 HomeLink Kit, TC173/TC147 Push Buttons.

Sensors and Power Options

TC148 Push Button, TRF3 Photocell, TC102 Photo Eye Beam, TC196 WiFi Remote.

Solar and Battery Accessories

TSP30W/TSQ20W Solar Kits, TCS3 Solar Controller, LT08B Chain.

Replacement Parts

Control Board and Limit Switch

ZZDCPYMJ3A Control Board, ZZJCKG Limit Switch.

Technical Specifications & Features

Specifications

Model DKC2000(S/Y), 110-120V/60Hz, 550W, 20cm/s, 2000kg, IP44.

Key Features

Soft start/stop, midway mode, auto-close, rolling code, emergency release, obstruction stop.

Installation Overview

Component Placement Diagram

Visual guide showing placement of opener, magnets, sensors, solar panel, and accessories.

Installation of the Opener

Installation Cautions

Ensure level/parallel position, no friction, no derailment, presence of safety rollers.

Necessary Tools

Screwdrivers, electric drill, wire cutters, wire stripper, socket set, welder.

Concrete Pad Preparation

Dig hole (60x32x35cm) for concrete pad, ensuring proper depth and height.

Base Plate Assembly

Assemble base plate and mount opener to it for secure installation.

Opener Base Mounting

Cable Conduits and Concrete Pouring

Prepare conduits for cables before pouring concrete; ensure concrete is level and parallel.

Anchors and Base Plate Fixing

Mark, drill, insert anchors, and firmly tighten the base plate to the concrete pad.

Manual Operation

Engaging Manual Mode

Insert and turn release key 180° clockwise to disengage clutch for manual use.

Installation of Chain and Chain Brackets

Chain Brackets Attachment

Use "U" bolts or other appropriate bolts to attach chain brackets to the gate frame.

Chain Installation

Route chain around idler wheels, connect to drive sprocket, and attach to gate frame.

Chain Installation Details

Chain Tension Adjustment

Remove excess chain, adjust tension using chain bolts on both ends.

Chain Bracket Height Alignment

Ensure chain brackets are mounted at the same height as the chain on idler wheels.

Wheel Cover Clearance

Maintain at least 1" clearance between the wheel cover and the gate.

Installation of the Magnets

Magnet Positioning

Place magnet components on the gate and move by hand to fix brackets for limit switches.

Magnet Bracket Installation

Install brackets so opener stops at desired open/close positions when limit switch approaches magnet.

Magnet Placement Guidelines

Lower magnet on left, higher on right. Maintain 25-30mm (1-1.2") distance from limit switch box.

Magnet Installation Warning

Improper magnet installation can cause gate crash, which is very dangerous.

Connection of the Power Supply

Power Supply Warning

Never connect the opener to power outlet before all installations are done.

Battery Requirements

Marine or Automotive Type Battery required; must be waterproof or in waterproof circumstance.

Power Mode 1: AC Electricity Only

AC Power Connection

Connect live/neutral wires to L/N terminals of control board; PE is not needed.

Power Mode 2: AC + Batteries

AC and Battery Backup Wiring

Connect AC to control board and batteries to "24V BATT" terminal for backup.

Power Mode 3: Batteries + Solar Panel

Solar Power Setup

Connect batteries, solar panels, and solar controller according to wiring diagram.

Power Mode 4: AC + Batteries + Solar Panel

Combined Power Charging

Connect AC, batteries, solar panels, and controller for simultaneous charging.

Connection between Master and Slave Gate Opener

Dual Gate Communication Wire

Use a 2-core shield twisted-pair wire (20AWG) to connect control boards.

Maximum Distance

Maximum distance between master and slave openers should be within 100ft (30m).

Connecting of the Control Board

Single Gate Opener Wiring

Wiring diagram for connecting components to the control board for a single gate.

Dual Gate Opener Configuration

Set SW2 dip switch #2 to ON for master, OFF for slave; connect accessories to master.

Control Board Wiring Diagram

Visual representation of limit switches, battery, warning light, and motor connections.

Control Board Wiring Details

Motor Connection

Connect BLACK wire to MOTOR- (#25) and RED wire to +MOTOR (#24).

Limit Switches Connection

Connect WHITE to HI (#10), BLACK to COM (#11), BLUE to LOW (#12).

Transformer Connection

Connect transformer input to AC-OUTPUT N/L (#19/#20), output to AC 24V (#17/#18).

Control Board Wiring Details (Continued)

Warning Light Connection

Connect BLACK to Light DC24V- (#27) and RED to Light DC+24V (#26).

Battery Connection

Connect 24V+ to +24V BATT (#15) and 24V- to 24V BATT- (#16).

Photocell Beam System (PBS) Wiring

Connect emitter/receiver terminals to COM (#8) and +12V (#9), NC to INFR (#2).

Reflection Photocell Sensor Wiring

Connect AC10-25V/DC12-30V to COM (#8) and +12V (#9); NC to INFR (#2); COM to COM (#1).

Push Button Wiring Options

Connect push button to ONE, STOP, CLOSE, or OPEN terminals for different operations.

Exit Wand Wiring

Connect BLACK to COM (#8), BLUE to LOOP (#7), RED to +12V (#9), GREEN to COM (#8).

External Receiver Wiring

Connect BROWN to ONE (#4), BLACK to COM (#8), RED to +12V (#9).

Wired Keypad Wiring

Connect RED to +12V (#9), BLACK to COM (#8), BLUE to ONE (#4), PURPLE to COM (#1).

Control Board Wiring Details (Continued)

HomeLink Remote Control Kit Wiring

Connect "1" to ONE (#4), "2" to COM (#1), "DC+" to +12V (#9), "DC-" to COM (#8).

Setting of the Control Board

DIP Switches Overview

DIP switches control midway mode, auto close, soft stop, speed, and direction.

SW1 DIP Switch Functions

Details functions of SW1 DIP switches, including Midway Mode and Auto Close.

Midway Mode Configuration

Enable/disable midway mode via DIP Switch #2. Default is OFF.

Setting of the Control Board (Continued)

Auto-Close Time Setting

Set auto-close time using DIP Switches #3 and #6. Max 250 seconds.

Soft Stop Configuration

Enable/disable soft stop via DIP Switch #4. Soft stop period is 3 seconds.

Travel Learning Procedure

Perform travel learning using DIP Switches #4 and #6 for soft stop.

Start with Full Speed Option

Enable/disable full speed start via DIP Switch #5. Default is OFF.

Obstruction Handling (Closing)

Set stop/reverse behavior for obstruction during closing via DIP Switch #7. Default is ON.

Left/Right Gate Opening

Configure gate opening direction (left/right) using DIP Switch #8. Default is ON (Left).

SW2 Potentiometers and DIP Switches

SW2 DIP Switch Functions

Configure limit switch type (SW2-1) and master/slave setup (SW2-2).

Potentiometer Adjustments

Adjust soft stop speed (Potentiometer A) and stall force (Potentiometer B).

Stall Force Warning

Photocell recommended for entrapment protection when setting stall force to maximum.

How to Program or Erase the Remote

Remote Programming Procedure

Press learn button, then press remote key twice to program.

Erasing Remote Codes

Hold learn button until buzzer beeps 8 times to erase all codes.

Remote Control Capacity

Max 120 remotes can be programmed; external receiver allows up to 250.

How to Use the Remote to Operate Your Gate Opener

Single Gate Operation

Use any button to operate gate alternately (open-stop-close-stop-open).

Dual Gate Operation

Program Button A for sliding gate, C/D for swing gates. Button B for midway mode.

Wireless Keypad Programming

Keypad Programming Steps

Press learn button, then OK on keypad to program. Default password is "888888".

Password Change Procedure

Enter old PIN, then new PIN to change the keypad password.

Troubleshooting

Opener Does Not Run (RUN LED OFF)

Check power cord, transformer voltage, fuse, battery charge, solar controller, control board.

Opener Does Not Run (RUN LED ON)

Check photocell blockage or shorting, limit switches, control board.

Troubleshooting (Continued)

Remote Control Not Working

Check remote battery, distance, compatibility, reprogram codes, or check control board.

Gate Stops or Reverses Immediately

Check clutch, opening/closing force (Potentiometer B), gate binding.

Gate Opens, Stops, Won't Return

Check magnet position, limit switch wiring, control board.

Gate Opens, Fails to Close

Check photocell, limit switch wiring, control board.

Motor Runs, Gate Doesn't Move

Ensure clutch for emergency release is adjusted properly and not slipping.

Maintenance

Regular Maintenance Checks

Lubricate shafts/gears, keep clean, check bolts, wires, and termination.

Obstruction Function Check

Always check stop/reverse function during maintenance. Remove from service if not working.

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