Maintenance
MaintenanceSafety
•Whileperformingmaintenanceonthemachine,
someonecouldstarttheengine.Accidental
startingoftheenginecouldseriouslyinjureyouor
others.Removethekeyfromtheignitionswitch,
engageparkingbrake,andpullthewire(s)offthe
sparkplug(s)beforeyoudoanymaintenance.
Also,pushthewire(s)asidesothatitdoesnot
accidentallycontactthesparkplug(s).
•Theenginecanbecomeveryhot.T ouchingahot
enginecancausesevereburns.Allowtheengine
tocoolcompletelybeforeservicingorrepairing
aroundtheenginearea.
•Parkthemachineonlevelgroundandallowitto
cool.Neverallowuntrainedpersonneltoservice
themachine.
•Disengagethesprayorclosethespreadergate,
settheparkingbrake,shutofftheengine,and
removethekeyordisconnectthespark-plugwire.
Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairingthemachine.
•Disconnectthebatteryorremovethespark-plug
wirebeforemakinganyrepairs.Disconnectthe
negativeterminalrstandthepositiveterminal
last.Connectpositiveterminalrstandnegative
terminallast.
•Relievethepressurefromthespraysystembefore
servicingthemachine.
•Emptythetankand/orhopperbeforetiltingthe
machineformaintenanceandbeforestorage.
•Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidaccidentally
injectedintotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwiththis
formofinjury;otherwise,gangrenemayresult.
–Ifequipped,ensurethatallhydraulicuid
hosesandlinesareingoodconditionand
thatallhydraulicconnectionsandttingsare
tightbeforeapplyingpressuretothehydraulic
system.
–Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.
–Usecardboardorpaper,notyourhands,to
ndhydraulicleaks.
–Safelyrelieveallpressureinthehydraulic
systembyplacingthemotion-controllevers
inneutralandshuttingofftheenginebefore
workingonthehydraulicsystem.
•Raisingthemachineforserviceormaintenance
relyingsolelyonmechanicalorhydraulicjacks
couldbedangerous.Themechanicalorhydraulic
jacksmaynotbeenoughsupportormay
malfunction,allowingthemachinetofallandcause
possibleinjury.Donotrelysolelyonmechanical
orhydraulicjacksforsupport.Useadequatejack
standsorequivalentsupport.
•Carefullyreleasethepressurefromcomponents
withstoredenergy.
•Keepyourhandsandfeetawayfrommoving
parts.Ifpossible,donotmakeadjustmentswhile
theengineisrunning.Ifthemaintenanceor
adjustmentprocedurerequirestheenginetobe
runningandcomponentsmoving,useextreme
caution.
•Contactwithmovingpartsorhotsurfacesmay
causepersonalinjury.Keepyourngers,hands,
andclothingclearofrotatingcomponentsandhot
surfaces.
•Checkallboltsfrequentlytomaintaintheirproper
tightness.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst10hours
•Changetheengineoil.
Beforeeachuseordaily
•Checkthesafetyinterlocksystem.
•Testthestarterinterlock.
•Checkaircleaner;replaceifdirty.(Mayneedmoreoftenundersevereconditions.)
•Checktheengine-oillevel.
•Checkthemachineforloosehardware.
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