Toro Multi Pro 1200 User Manual

1
©The TORO Company - 2001
All Rights Reserved
To assure maximum safety, optimum
performance, and to gain knowledge of
the product, it is essential that you or any
other operator of this vehicle read and
understand the contents of this manual
before the engine is ever started. Pay
particular attention to the SAFETY
INSTRUCTIONS highlighted by the
triangular safety alert symbol.
The safety alert symbol means
CAUTION, WARNING, or DANGER
- personal safety instruction. Failure to
comply with the instruction may result in
personal injury.
FORM NO. 104-8753
MODEL NO. 41107-210000101 and UP
OPERATOR'S &
SETUP
MANUAL
MULTI PRO
®
1200
TURF SPRAYER

Toro Multi Pro 1200 Specifications

General

Brand	Toro
Model	Multi Pro 1200
Category	Paint Sprayer
Language	English

Summary

Identification and Ordering

Vehicle and Engine Identification

Locating and recording the product's identification numbers for correspondence.

Safety Instructions

Operator and Supervisor Safety Guidelines

Essential safety rules, responsibilities, and pre-operation checks for safe vehicle use.

Safety and Instruction Decals

Vehicle Decal Identification and Placement

Details on safety and instruction decals installed on the vehicle for user guidance.

Specifications

Technical Specifications of the Multi Pro® 1200

Comprehensive list of vehicle dimensions, engine details, capacities, and performance metrics.

Setup Instructions

Battery Activation and Charging Procedure

Step-by-step guide for activating, charging, and installing the vehicle's battery.

Spray System Setup

Boom Assembly and Component Installation

Instructions for assembling and attaching the spray boom components to the vehicle frame.

Before Operating Checks

Engine Oil and Fuel Level Checks

Procedures for verifying engine oil and fuel levels before operating the vehicle.

Pre-Operation Checks and Neutral Switch

Tire Pressure, Wheel Torque, and Neutral Switch

Essential checks for tires, wheel nuts, and the neutral safety switch before operation.

Vehicle Controls Overview

Major Controls and Gauges

Identification and function of key vehicle controls including pedals, ignition, and gauges.

Additional Vehicle Controls

Range Selector, Steering, and Other Controls

Description of range selector, steering wheel, shift limiter, and lighting controls.

Operating Instructions

Pre-Starting Checks and Engine Start-up

Step-by-step guide for pre-starting checks and safely starting the vehicle's engine.

Operating Procedures

Stopping, Break-in, and Operating Characteristics

Guidance on stopping the vehicle, new vehicle break-in, and general operating characteristics.

Hill Operation and Towing Safety

Safe Operation on Hills and Towing Precautions

Safety advice for operating on inclines and guidelines for towing the vehicle.

Maintenance Schedule

Service Interval Chart and Recommendations

Chart detailing maintenance intervals for various components and recommended services.

Maintenance Procedures

Jacking Vehicle and Neutral Switch Adjustment

Safe procedures for jacking the vehicle and adjusting the neutral safety switch.

Lubrication Maintenance

Grease Fitting Locations and Lubrication Steps

Guide to identifying and lubricating all grease fittings on the vehicle.

Air Cleaner Maintenance

Cleaning and Replacing Air Cleaner Components

Procedures for maintaining the air cleaner, including cleaning and element replacement.

Engine Maintenance

Air Intake, Cooling Areas, and Crankcase Oil

Steps for maintaining engine cooling and checking engine oil levels.

Engine Maintenance (Continued)

Oil Filter, Oil Change, and Ignition System

Procedures for replacing the oil filter, changing engine oil, and information on the ignition system.

Spark Plug Maintenance

Spark Plug Inspection, Gapping, and Replacement

Guide for inspecting, gapping, and replacing spark plugs for optimal engine performance.

Clutch and Belt Maintenance

Clutch System, CVT Belt, and Steering Pump Belt

Information on clutch operation, CVT belt, and steering pump belt tension and maintenance.

Hydraulic System Maintenance

Changing Hydraulic Fluid and Filter

Steps for changing the transaxle/hydraulic fluid and replacing the hydraulic filter.

Hydraulic System Checks

Hydraulic Lines and Strainer Cleaning

Procedures for inspecting hydraulic lines and cleaning the transaxle/hydraulic strainer.

Tire and Brake Maintenance

Tire Inspection, Toe-In, and Brake Adjustment

Guidance on inspecting tires, checking front wheel toe-in, and adjusting brakes.

Electrical Maintenance

Jump Starting Procedure and Fuse Checks

Steps for safely jump starting the vehicle and identifying and checking fuses.

Battery Care and Storage

Battery Cleaning, Maintenance, and Storage

Instructions for proper battery care, cleaning, and long-term storage procedures.

Spraying System Operation

System Components and General Maintenance

Overview of the spraying system and essential maintenance tasks before operation.

Console Controls and Operation

Boom and Pump Control Valves

Explanation of console controls for boom valves, pressure control, master valve, and pump.

Spray System Controls

Agitation, Dampener, Tank Controls, and Quick Start

Details on agitation control, dampeners, tank drain, and a quick start guide for spraying.

Before Spraying: Nozzle Selection

Selecting Nozzles for Application Rates

Guidance on selecting appropriate nozzles based on application rates (GPA and L/Ha).

Spraying Information and Formulas

Definitions, Conversions, and Calculation Formulas

Reference material including symbol definitions, unit conversions, and application rate formulas.

Tank Filling Procedures

Fresh Water Wash and Solution Tank Filling

Instructions for filling the fresh water wash tank and the main solution tank.

Spray Pro™ Console Functions

Console Display and Key Functionality

Explanation of the Spray Pro console's display features and key functions for operation.

Spray Pro™ Set-Up

Unit Modes and Calibration Value Settings

Guide to setting measurement units (US, Metric, Turf) and initial calibration values.

Spray Pro™ Calibration

Flowmeter and Speed Sensor Fine-Tuning

Procedures for accurately fine-tuning the flowmeter and speed sensor calibrations.

Spray Pro™ Operation Modes

Console Operation, Messages, and Counter Reset

Information on operating modes, handling overflow messages, and resetting counters.

Sprayer Calibration Process

Nozzle Selection and Application Rate Verification

Steps involved in calibrating the sprayer, including nozzle selection and rate checks.

Sprayer Operation

Using and Operating the Sprayer Safely

Guidelines for using the sprayer effectively, including safe operating practices.

Preventive Maintenance

Strainer Cleaning and Pump Flushing

Procedures for regular preventive maintenance, including strainer cleaning and pump flushing.

Pump Maintenance

Valves, Diaphragms, Lubrication, and Dampeners

Detailed guide for pump maintenance, including changing parts and lubrication.

Maintenance Procedures

Boom Bypass Valve and Pressure Dampener

Instructions for replacing O-rings in the boom bypass valve and maintaining the pressure dampener.

Valve and Flowmeter Maintenance

Valve O-Rings, Flowmeter Cleaning, and Boom Valve

Maintenance steps for valve cones, O-rings, flowmeter, and boom control valve.

Maintenance Troubleshooting

Control Valve Troubleshooting

Identifying and resolving common issues with control valves, including possible causes and repairs.

Spray Pro™ Troubleshooting

Console, Speed, Calibration, and Display Errors

Troubleshooting common problems with the Spray Pro console, speed sensors, and display readings.

Spray Pro™ Component Checks

Harness, Power Supply, and Sensor Checks

Guides for checking the harness, power supply, and sensors for the Spray Pro system.

Storage Procedures

Preparing for Storage (Traction, Engine, Spray System)

Instructions for preparing the vehicle, engine, and spray system for storage.

Performance Verification and Setup

Application Rate Verification and Spray System Setup

Steps for verifying application rates and setting up the spray system for optimal performance.

Rate Check and Range Calculation

Performing Rate Checks and Calculating Application Range

Detailed procedures for performing rate checks and calculating the acceptable application rate range.

Toro Warranty Information

Warranty Coverage, Service, and Exclusions

Details on the Toro commercial product warranty, including coverage, service, and excluded items.