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Toshiba TOSVERT VF-PS1 User Manual

Toshiba TOSVERT VF-PS1
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E6581386Ԙ
Instruction Manual
Variable torque inverter
TOSVERT
TM
VF-PS1
200V class 0.490kW
400V class 0.75630kW
1
Read first
IIII
Introduction
I
Safety
precautions
Contents
2
Connection
equipment
3
Operations
4
Searching and
setting parameters
5
Basic
parameters
6
Extended
parameters
7
Operation with
external signal
8
Monitoring the
operation status
9
Measures to
satisfy the
standards
1010
Selection of
peripheral
devices
1111
Table of
parameters
1212
Specifications
1313
Before making a
service call
1414
Inspection and
maintenance
1515
Warranty
1616
Disposal of
the inverter
NOTICE
1.Make sure that this instruction manual is delivered to the end user of
the inverter unit.
2.Read this manual before installing or operating the inverter unit, and
store it in a safe place for reference.
TOSVERT VF-PS1
Instruction ManualVariable torque inverter
For further information, please contact your nearest Toshiba Liaison Representative or International Operations - Producer Goods.
The data given in this manual are subject to change without notice.
2009-10
TOSHIBA
TOSHIBA INDUSTRIAL PRODUCTS
SALES CORPORATION
International Operations
9-11, Nihonbashi-honcho 4-chome,
Chuo-ku, Tokyo 103-0023, Japan
TEL: +81-(0)3-5644-5509
FAX: +81-(0)3-5644-5519
T
OSHIBA INTERNATIONAL CORPORATION PTY., LTD
2 Morton Street Parramatta, NSW2150, Australia
TEL: +61-(0)2-9768-6600
FAX: +61-(0)2-9890-7542
TOSHIBA INFORMATION, INDUSTRIAL AND POWER
SYSTEMS TAIWAN CORP.
6F, No66, Sec1 Shin Sheng N.RD, Taipei, Taiwan
TEL: +886-(0)2-2581-3639
FAX: +886-(0)2-2581-3631
TOSHIBA INTERNATIONAL CORPORATION
13131 West Little York RD., Houston,
TX 77041, U.S.A
TEL: +1-713-466-0277
FAX: +1-713-466-8773
TOSHIBA ASIA PACIFIC PTE., LTD
152 Beach Rd., #16-00 Gateway East,
Singapore 189721
TEL: +65-6297-0990
FAX: +65-6297-5510
TOSHIBA CHINA CO., LTD
HSBC Tower, 1000 Lujiazui Ring Road,
Pudong New Area, Shanghai
200120, The People's Republic of China
TEL: +86-(0)21-6841-5666
FAX: +86-(0)21-6841-1161
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Table of Contents

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Toshiba TOSVERT VF-PS1 Specifications

General IconGeneral
SeriesVF-PS1
Cooling MethodForced air cooling
Protection ClassIP20
Horsepower Range0.5HP to 30HP
Rated Output Current2.5 to 90A
Control MethodV/f control
Overload Capacity150% for 60 seconds
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overheat, Short circuit
Protection FeaturesStall prevention
Operating Temperature-10°C to +50°C (14°F to 122°F)
Storage Temperature-20°C (-4°F)
Humidity95% RH (non-condensing)
Altitude1000m (3280ft) or less
Vibration5.9 m/s²
Frequency50/60 Hz

Summary

I. Safety precautions

Explanation of Markings

Explains the warning and caution markings used in the manual and on the inverter.

Meanings of Symbols

Details the meaning of various symbols used to indicate prohibitions, mandatory actions, warnings, and cautions.

Limits in Purpose

Defines the intended use of the inverter and applications where it should not be used.

Safety Precautions

Provides critical safety guidelines for using the inverter, including application limitations and protective measures.

II. Introduction

1. Read first

Check the Product

Instructions to verify the purchased product is correct and undamaged before use.

Contents of the Product Code

Explanation of the structure and meaning of the product code written on the label.

Structure of the Main Body

Illustrates and names the key external parts and components of the inverter unit.

Notes on the Application

Important considerations when using the inverter with motors, including comparisons with commercial power.

2. Connection equipment

Cautions on Wiring

Detailed safety warnings and mandatory actions related to wiring the inverter.

Standard Connections

Provides standard wiring diagrams for main circuit connections and safety precautions.

Description of Terminals

Details the functions and connections for main circuit and control circuit terminals.

3. Operations

Setting/Monitor Modes

Explains the three operating modes: standard, setting, and status monitor modes.

Simplified Operation of the VF-PS1

Describes basic operations like start/stop and frequency setting using terminal board or operation panel.

4. Searching and setting parameters

How to Set Parameters

Explains how to set parameters in Quick mode and Standard setting mode, including adjustment ranges.

Functions Useful in Parameter Operations

Details functions for searching parameters, viewing change history, and resetting parameters to defaults.

5. Basic parameters

History Function

Allows searching for and viewing recently changed parameters, useful for repeated adjustments.

Setting Acceleration/Deceleration Time

Covers manual and automatic settings for acceleration and deceleration times to match load conditions.

Increasing Starting Torque

Explains parameters for automatic torque boost and auto-tuning to improve motor starting torque.

Setting Parameters by Operating Method

Describes how to configure automatic function settings for operation modes and frequency sources.

Selection of Operation Mode

Details how to select the command mode (terminal, panel, communication) and frequency setting mode.

Selecting Control Mode

Explains how to select V/f control modes, including constant torque, torque boost, and sensorless vector control.

Manual Torque Boost

Covers manual adjustment of torque boost to increase torque at low speeds, especially for conveyors.

Base Frequency

Sets the base frequency and voltage, which are crucial for defining the constant torque control area.

Maximum Frequency

Determines the maximum output frequency, limited by motor ratings and cable length.

Upper and Lower Limit Frequencies

Sets the minimum and maximum output frequencies to define the operational range of the motor.

Setting Frequency Command Characteristics

Adjusts how the inverter responds to analog signals for frequency commands.

Preset Speed Operation

Configures up to 15 preset speeds that can be selected via external contact signals.

Selecting Forward and Reverse Runs

Programs the motor direction control via RUN/STOP keys on the operation panel.

Setting the Electronic Thermal

Configures electronic thermal protection levels and characteristics to protect the motor from overheating.

Changing the Display Unit

Allows switching the monitor display unit from percentage to amperes (A) or volts (V).

Meter Setting and Adjustment

Covers configuration and calibration for analog output signals to meters.

PWM Carrier Frequency

Adjusts the PWM carrier frequency to control acoustic noise and electromagnetic noise.

Trip-less Intensification

Features like auto-restart and regenerative power ride-through for maintaining operation during power issues.

Dynamic (Regenerative) Braking

Settings for dynamic braking to achieve abrupt motor stops, including resistance and capacity.

Standard Default Setting

Allows setting inverter parameters to factory defaults or specific configurations like 50Hz or 60Hz.

Parameter Search and Modification

Explains functions for finding programmed parameters and resetting them to default values.

EASY Key Function

Details how to assign functions like quick mode switching and shortcut key operations to the EASY key.

6. Extended parameters

Input/Output Parameters

Covers parameters for low-speed signal output and output terminal function selection.

Input Signal Selection

Defines priority for simultaneous forward/reverse run commands and terminal input priority.

Terminal Function Selection

Allows assigning functions to input terminals, including always-on functions and modifying terminal functions.

Basic Parameters 2

Covers switching V/f characteristics and other basic parameter settings.

V/f 5-Point Setting

Allows arbitrary setting of V/f characteristics using up to five points for motor control.

Speed Command Switching

Explains methods for switching between frequency command sources like terminals or operation panel.

Operation Frequency

Covers setting start/stop frequencies, run/stop control with signals, and frequency command dead zones.

DC Braking

Details parameters for DC braking, including start frequency, current, time, and priority control.

Auto-stop Functions

Covers auto-stop for continuous low-frequency operation and regenerative power ride-through.

Jog Run Mode

Explains how to set up and operate the motor in jog mode using parameters and input terminals.

Frequency Setting via External Contact Input

Configures up/down frequency setting using external contact signals for incremental adjustments.

Jump Frequency

Allows setting jump frequencies to avoid mechanical system resonance during operation.

Preset Speed Operation Frequencies

Defines preset speed frequencies from 8 to 15 for stepped speed control.

Bumpless Operation

Enables seamless switching between local and remote modes without affecting operation status.

Trip-less Intensification

Covers retry functions, regenerative power ride-through, and overvoltage/undervoltage protection.

Overvoltage Limit Operation

Controls output frequency to prevent overvoltage trips during deceleration or constant speed operation.

Undervoltage Trip

Selects control mode behavior when an undervoltage condition is detected.

Regenerative Power Ride-through Control Level

Sets the operation level for regenerative power ride-through control and deceleration stop.

VI/II Analog Input Wire Breakage Detection

Detects wire breakage on VI/II analog input and specifies actions upon detection.

Guide to Time of Replacement

Provides guidance on estimating the lifespan of components like cooling fans and capacitors.

Rush Current Suppression Relay Activation Time

Controls the activation time of the rush current suppression relay for direct current pass or multiple inverters.

Motor Thermal Protection

Sets PTC thermal protection and monitors motor temperature to prevent overheating.

Braking Resistance Overload Curve

Details the overload time settings for braking resistors.

Selection of Restart Condition for Motor with Mechanical Brake

Configures restart conditions for motors stopped with a mechanical brake, ensuring safe operation.

Motor PTC Thermal Protection

Configures PTC thermal protection settings for motor overheating prevention.

Protection Against Control Power Backup Failure

Sets up failure monitoring for optional control power backup devices to ensure system reliability.

OL Reduction Starting Frequency

Sets the starting frequency for overload reduction to protect the motor at lower speeds.

Input Phase Failure Detections

Enables or disables input phase failure detection to prevent inverter damage under abnormal conditions.

Control Mode for Low Current

Configures detection and tripping for low current conditions to protect the motor and inverter.

Detection of Output Short Circuit

Enables detection of short circuits on the inverter's output side at startup for safety.

Overtorque Trip

Sets parameters for overtorque detection during power running and regenerative braking.

Cooling Fan Control Selection

Sets the cooling fan to operate only when required, extending its lifespan.

Cumulative Operation Time Alarm Setting

Allows setting an alarm for when the cumulative operation time reaches a specified limit.

Abnormal Speed Detection

Monitors motor speed and outputs an error signal if it deviates from specified limits.

Overvoltage Limit Operation

Controls output frequency to prevent overvoltage trips during deceleration or constant speed operation.

Undervoltage Trip

Selects control mode behavior when an undervoltage condition is detected.

Regenerative Power Ride-through Control Level

Sets the operation level for regenerative power ride-through control and deceleration stop.

VI/II Analog Input Wire Breakage Detection

Detects wire breakage on VI/II analog input and specifies actions upon detection.

Standard default setting

Allows setting inverter parameters to factory defaults or specific configurations like 50Hz or 60Hz.

Searching for all reset parameters and changing their settings

Explains functions for finding programmed parameters and resetting them to default values.

EASY key function

Details how to assign functions like quick mode switching and shortcut key operations to the EASY key.

7. Operation with external signal

External Operation

Covers inverter control via external signals for operation, speed command, and mode selection.

Applied Operation with Input/Output Signals

Details functions of input terminals (sink logic) and output terminals.

Setup of External Speed Command (Analog Signal)

Explains how to set up analog input terminals for frequency control using RR/S4 or VI/II terminals.

8. Monitoring the operation status

Screen Composition in Status Monitor Mode

Describes the layout and elements displayed in the inverter's status monitor mode.

Monitoring the Status Under Normal Conditions

Explains how to monitor various inverter statuses like frequency, current, voltage, and terminal states.

Changing Status Monitor Function

Allows customization of displayed items in the status monitor mode using optional monitor functions.

Display of Trip Information

Lists error codes and their descriptions, indicating possible causes and remedies for inverter trips.

Display of Alarm, Pre-alarm, etc.

Details the codes and panel indications for various alarms and pre-alarms monitored via communication.

9. Measures to satisfy the standards

How to Cope with the CE Standard

Explains how to ensure inverter installation and wiring comply with EMC and low-voltage directives.

Measures to Satisfy the UL/CSA Standards

Provides cautions regarding installation, wiring, rated current, and peripheral devices for UL/CSA compliance.

Compliance with Safety Standards

Discusses the inverter's safety functions (power removal) and compliance with IEC/EN standards.

10. Selection of peripheral devices

Selection of Wiring Materials and Devices

Lists recommended wire sizes, AIC ratings, fuse classes, and grounding wire sizes for various models.

Installation of a Magnetic Contactor

Explains when and how to install magnetic contactors in primary and secondary circuits for safety and control.

Installation of an Overload Relay

Details when to install overload relays, especially for motors with different current ratings or output.

Application and Functions of Options

Describes optional devices like AC/DC reactors, EMC filters, braking resistors, and their functions.

12. Specifications

Models and Their Standard Specifications

Provides detailed specifications for various inverter models, including electrical and environmental data.

Outside Dimensions and Weight

Presents dimensional drawings and weights for different inverter models and their configurations.

13. Before Making a Service Call

Trip Causes/Warnings and Remedies

Lists common error codes, their possible causes, and recommended remedies for troubleshooting.

Method of Resetting Causes of Trip

Explains procedures for resetting the inverter after a trip, including safety precautions.

If the Motor Does Not Run While No Trip Message is Displayed

Provides a troubleshooting guide for diagnosing motor operation issues when no trip message appears.

How to Check Other Troubles

Lists common operational issues with their causes and remedies, such as incorrect motor direction.

14. Inspection and Maintenance

Regular Inspection

Outlines routine checks for the inverter's installation environment and components.

Periodical Inspection

Details periodic inspection items and procedures to maintain inverter performance and prevent failure.

Making a Call for Servicing

Provides instructions on how to contact the service network for repairs and necessary information.

Keeping the Inverter in Storage

Offers precautions for storing the inverter temporarily or for extended periods to maintain its performance.

15. Warranty

16. Disposal of the Inverter

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