2GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
EM–37
EM
4. INSPECT INTAKE MANIFOLD
(a) Cylinder head side:
(1) Using a precision straightedge and feeler
gauge, measure the surface contacting the
cylinder head for warpage.
Maximum warpage:
0.1 mm (0.003 in.)
If the warpage is greater than the
maximum, replace the intake manifold.
(b) Surge tank side:
(1) Using a precision straightedge and feeler
gauge, measure the surface contacting the
surge tank for warpage.
Maximum warpage:
0.1 mm (0.003 in.)
If the warpage is greater than the
maximum, replace the intake manifold.
INSTALLATION
1. INSTALL ENGINE COOLANT TEMPERATURE
SENSOR
(a) Using a 19 mm deep socket wrench, install the
engine coolant temperature sensor and a new
gasket.
Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf)
2. INSTALL KNOCK CONTROL SENSOR (See page ES-
511)
3. INSTALL ENGINE OIL PRESSURE SWITCH
ASSEMBLY
(a) Clean the threads of the oil pressure switch. Apply
adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833-00080 THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using a 24 mm deep socket wrench, install the oil
pressure switch.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
NOTICE:
Do not start the engine within 1 hour after
installation to prevent oil leaks.
Cylinder head side:
Surge tank side:
A134934E01
A129648
Adhesive
P012478E01
A129647
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