!
WARNING
HAZARDOUS VOLTAGE!
DISCONNECT ALL ELECTRIC POWER INCLUDING
REMOTE DISCONNECTS AND FOLLOW LOCK OUT
AND TAG PROCEDURES BEFORE SERVICING.
INSURE THAT ALL MOTOR CAPACITORS HAVE
DISCHARGED STORED VOLTAGE. UNITS WITH
VARIABLE SPEED DRIVE, REFER TO DRIVE
INSTRUCTIONS FOR CAPACITOR DISCHARGE.
FAILURE TO DO THE ABOVE COULD RESULT
IN DEATH OR SERIOUS INJURY.
!
AVERTISSEMENT
TENSION DANGEREUSE!
COUPER TOUTES LES TENSIONS ET OUVRIR
LES SECTIONNEURS À DISTANCE, PUIS SUIVRE
LES PROCÉDURES DE VERROUILLAGE ET DES
ÉTIQUETTES AVANT TOUTE INTERVENTION.
VÉRIFIER QUE TOUS LES CONDENSATEURS
DES MOTEURS SONT DÉCHARGÉS. DANS LE CAS
D'UNITÉS COMPORTANT DES ENTRAÎNEMENTS
À VITESSE VARIABLE, SE REPORTER AUX
INSTRUCTIONS DE L'ENTRAÎNEMENT POUR
DÉCHARGER LES CONDENSATEURS.
UN MANQUEMENT À LA PROCÉDURE
CI-DESSUS PEUT ENTRAÎNER DES
BLESSURES GRAVES, VOIRE LA MORT.
!
ADVERTENCIA
iVOLTAJE PELIGROSO!
DESCONECTE TODA LA ENERGÍA ELÉCTRICA,
INCLUSO LAS DESCONEXIONES REMOTAS Y SIGA
LOS PROCEDIMIENTOS DE CIERRE Y ETIQUETADO
ANTES DE PROCEDER AL SERVICIO. ASEGÚRESE
DE QUE TODOS LOS CAPACITORES DEL MOTOR
HAYAN DESCARGADO EL VOLTAJE ALMACENADO.
PARA LAS UNIDADES CON TRANSMISIÓN
DE VELOCIDAD VARIABLE, CONSULTE LAS
INSTRUCCIONES PARA LA DESCARGA
DEL CONDENSADOR.
NO REALIZAR LO ANTEDICHO PUEDE PROVOCAR
LA MUERTE O LESIONES GRAVES.
DEVICE PREFIX CODES:
1 = CONTROL PANEL DEVICE
2 = DRIVE PANEL DEVICE
4 = UNIT MOUNTED DEVICE
5 = CUSTOMER PROVIDED DEVICE
1K11 J2-2
1K3 J2-2
1K3 J2-1
1K9 J2-4
1K9 J2-3
1K9 J2-2
1K9 J2-1
5S7
5S6
5S5
EXTERNAL ICE BUILDING COMMAND
EXTERNAL BASE LOADING
ENABLE / DISABLE
EXTERNAL HOT WATER CONTROL
ENABLE / DISABLE
1K8 J2-2
1K8 J2-3
1K8 J2-5
1K8 J2-6
OPTIONAL 2-10VDC OR 4-20mA
EXTERNAL BASE LOADING SETPOINT
OPTIONAL 2-10VDC OR 4-20mA
GENERIC REFRIGERANT MONITOR INPUT
1K6 J2-2
1K6 J2-3
1K6 J2-5
1K6 J2-6
OPTIONAL 2-10VDC OR 4-20mA
EXTERNAL DEMAND LIMIT SETPOINT
OPTIONAL 2-10VDC OR 4-20mA
EXTERNAL CHILLED WATER /
HOT WATER SETPOINT
1K7 J2-1
1K7 J2-3
1K7 J2-4
1K7 J2-6
OPTIONAL 2-10VDC
CHILLER % CAPACITY OUTPUT
OPTIONAL 2-10VDC
CONDENSER REFRIGERANT PRESSURE
OR
EVAPORATOR / CONDENSER
DIFFERENTIAL PRESSURE OUTPUT
1K20 P1 LINK +
1K20 P1 LINK -
OPTIONAL
MODBUS OR BACNET COMMUNICATION
OPTIONAL TRACER
COMMUNICATIONS (LONTALK)
1K25
1K25
1K4 J2-4
1K4 J2-3
1K4 J2-2
1K4 J2-1
EXTERNAL AUTO-STOP
(REMOVE JUMPER 1W2 IF USED)
EMERGENCY STOP
(REMOVE JUMPER 1W3 IF USED)
1W2
1W3
CUSTOMER TO CONNECT
ETHERNET AND POWER CABLES
TO 4P1 ADAPTIVIEW DISPLAY MONITOR
1K20
ETHERNET
1T1-J5
POWER
FACTORY CONNECTED
IN CONTROL PANEL
WF11
WF10
1X1-3
1K11 J3-2
1X1-2
1K23-21
1K23-20
1K23-19
1K22-21
1K22-20
1K22-19
1X1-3
1K22-4
1K22-17
1K22-18
1K12 J2-6
1K12 J2-4
1K12 J2-3
1K12 J2-1
5K1
5K2
REQUIRED
REQUIRED
EVAPORATOR WATER
PUMP CONTROL
CONDENSER WATER
PUMP CONTROL
1K23-18
1K23-17
1K23-4
1X1-2
WHT
BLU
BRN
BLK
GRY
WHT
BLU
BRN
BLK
GRY
WB11
CABLE
2
3
1
4
5
4R17
OPTIONAL TRANE PROVIDED
PRIMARY EVAPORATOR WATER
FLOW DETECTION SENSOR
(FIELD INSTALLED)
WHT
BLU
BRN
BLK
GRY
WHT
BLU
BRN
BLK
GRY
WB12
CABLE
2
3
1
4
5
4R18
OPTIONAL TRANE PROVIDED
PRIMARY CONDENSER WATER
FLOW DETECTION SENSOR
(FIELD INSTALLED)
5S17
5S18
SECONDARY
OPTIONAL
SECONDARY
OPTIONAL
CUSTOMER SUPPLIED
SECONDARY EVAPORATOR
WATER PROOF OF FLOW DEVICE
CUSTOMER SUPPLIED
SECONDARY CONDENSER
WATER PROOF OF FLOW DEVICE
10
10
5S17
5S18
PRIMARY
REQUIRED
PRIMARY
REQUIRED
SECONDARY
OPTIONAL
SECONDARY
OPTIONAL
CUSTOMER SUPPLIED
EVAPORATOR WATER
PROOF OF FLOW DEVICES
CUSTOMER SUPPLIED
CONDENSER WATER
PROOF OF FLOW DEVICES
5H10
5H11
5H6
5H1
5H7
5H2
5H8
1K14 J2-3
1K14 J2-1
CHILLER MAXIMUM
CAPACITY INDICATOR
(DEFAULT)
1K13 J2-9
1K13 J2-7
CHILLER LATCHING
ALARM INDICATOR
(DEFAULT)
1K13 J2-3
1K13 J2-1
CHILLER NON-LATCHING
ALARM INDICATOR
(DEFAULT)
1K15 J2-3
1K15 J2-1
ICE BUILDING
INDICATOR
1K13 J2-12
1K13 J2-10
CHILLER
RUNNING INDICATOR
(DEFAULT)
1K14 J2-9
1K14 J2-7
CHILLER LIMIT
MODE INDICATOR
(DEFAULT)
1X1-G
1K14 J2-6
1K14 J2-4
CHILLER HEAD RELIEF
REQUEST INDICATOR
(DEFAULT)
GRN/YEL
NHDNG
CUSTOMER PROVIDED
120VAC 60HZ 15A OR
110VAC 50HZ 15A
CLASS 1 WIIRING
MAIN UNIT CONTROL PANEL
OPTIONAL 5H15 CHILLER ALARM INDICATOR
ANY 1K13 OR 1K14 DEFAULT OUTPUT MAY BE REPROGRAMMED
TO THE ALTERNATE STATUS OUTPUT SHOWN BELOW
OPTIONAL
OUTDOOR AIR
TEMPERATURE
SENSOR
4BT9
SHIPPED WITH THE UNIT FOR FIELD
INSTALLATION TO THE 1T1 POWER SUPPLY
IN THE MAIN UNIT CONTROL PANEL.
REFER TO THE UNIT INSTALLATION LITERATURE
FOR INSTALLATION OPTIONS AT THE JOB SITE.
MAIN UNIT CONTROL PANEL
DRIVE PANEL
GND LUG
2Q1
LINE POTENTIAL
MAIN CIRCUIT BREAKER
CUSTOMER PROVIDED
INCOMING LINE VOLTAGE
(SEE UNIT NAMEPLATE)
L1 L2 L3 GND
L1
(1)
L2
(3)
L3
(5)
220V
160A OR 161A
220U
162A OR 163A
160A
162A
220G
158A
220E
159A
PROVIDED
BY TRANE
PROVIDED
BY TRANE
9
9
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
161A
163A
10
10
9
11
11
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
NOTES:
OPTIONAL
6
6
CLASS 2
WIRING
5S11
5S12
5S3
5S4
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
TRANE SUPPLIED UNIT MOUNTED
ADAPTIVE FREQUENCY DRIVE
1T1 J4-1
1T1 J4-2
1T1 J4-3
1T1 J4-4
RED
BLK
BLU
GRY
OPTIONAL
9
OPTIONAL
.1 .DETELPMOCNEEBEVAHSERUDECORPPUTRATSDNATUOKCEHCLITNUTINUREWOPTONODDNA)V021(EGATLOVLORTNOCHTIW)V03(EGATLOVWOLETUORTONOD
.2 .TNESERPERASNOITPOHCIHWENIMRETEDOTTINUEHTOTREFER.ENARTYBDEDNEMMOCERERANWOHSSREBMUNERIW.SREHTOYBGNIRIWDLEIFETACIDNISENILDEHSAD
.3 .SEDOCLACOLDNAETATS,)CEN(EDOCCIRTCELELANOITANEHTHTIWECNADROCCANIEBTSUMGNIRIWDLEIFLLA
CLASS 1 FIELD WIRING INSULATION RATING IS REQUIRED TO BE EQUAL TO OR BE GREATER THAN THE EQUIPMENT SUPPLY VOLTAGE RATING. CLASS 2 FIELD WIRING INSULATION IS
REQUIRED TO BE RATED AT 300V MINIMUM. ALL CUSTOMER CONTROL CIRCUIT WIRING IS MADE TO CIRCUIT BOARD MOUNTED BOX LUGS WITH A WIRE RANGE OF 14-18 AWG OR TO DIN
RAIL MOUNTED SPRING FORCE TERMINALS.
4.
UNIT PROVIDED DRY CONTACTS FOR WATER PUMP CONTROL RELAY RATING AT 120VAC: 7.2A RESISTIVE, 2.88A PILOT DUTY, 1/3 HP, 7.2 FLA RELAY RATING AT 240VAC: 5A GENERAL PURPOSE.
6
TRANE RECOMMENDS WIRING THE 5K1 EVAPORATOR AND 5K2 CONDENSER WATER PUMP CONTROL RELAYS AS SHOWN TO ALLOW THE 1K12 MODULE TO CONTROL PROPER SEQUENCING.
EVAPORATOR CHILLED WATER PUMP MUST BE CONTROLLED BY THE CHILLER OUTPUT. FAILURE TO DO SO MAY RESULT IN DAMAGE TO THE UNIT.
7
ALL UNIT POWER WIRING MUST BE 600V COPPER CONDUCTOR ONLY. REFER TO THE UNIT NAMEPLATE FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM OVERCURRENT PROTECTION DEVICE.
PROVIDE AN EQUIPMENT GROUND IN ACCORDANCE WITH APPLICABLE ELECTRIC CODES.
5
CUSTOMER SUPPLIED CONTACTS FOR ALL LOW VOLTAGE CONNECTIONS MUST BE COMPATABLE WITH DRY CIRCUIT 24VDC FOR A 12mA RESISTIVE LOAD. SILVER OR GOLD PLATED CONTACTS
ARE RECOMMENDED.
8
INSTALLATION OF PRIMARY EVAPORATOR AND CONDENSER WATER PROOF OF FLOW DEVICES ARE REQUIRED. THESE ARE INDICATED AS 5S11 AND 5S12 CUSTOMER SUPPLIED DEVICES AND
MUST BE A FLOW SENSING DEVICE SUCH AS A FLOW SWITCH, WATER FLOW DETECTION CONTROLLER OR A DIFFERENTIAL PRESSURE SWITCH.
9
PRIMARY EVAPORATOR AND CONDENSER WATER PROOF OF FLOW IS ALSO SHOWN USING OPTIONAL TRANE INSTALLED 1K22 AND 1K23 WATER FLOW DETECTION CONTROLLERS. 4R17 AND
4R18 WATER FLOW DETECTION SENSORS AND WB11 AND WB12 CABLES ARE SUPPLIED BY TRANE FOR FIELD INSTALLATION BY THE CUSTOMER.
INSTALLATION OF CUSTOMER SUPPLIED SECONDARY EVAPORATOR AND CONDENSER PROOF OF FLOW DEVICES ARE AT THE DISCRETION OF THE CUSTOMER. THESE ARE INDICATED AS
5S17 AND 5S18 AND MAY BE A WATER PUMP INTERLOCK, VALVE END SWITCH OR ANY OTHER PROOF OF FLOW DEVICE.
10
TRANE RECOMMENDS INSTALLATION OF THE 5S17 SECONDARY EVAPORATOR WATER PROOF OF FLOW DEVICE WHEN THE LEAVING WATER TEMPERATURE IS EXPECTED TO BE 38F OR LESS
AND THAT THE METHOD USED IS INDEPENDENT OF THE PRIMARY WATER PROOF OF FLOW DEVICE TO PROVIDE REDUNDANCY.
IF OPTIONAL TRANE INSTALLED 1K22 AND/OR 1K23 WATER FLOW DETECTION CONTROLLERS ARE USED AND THE CUSTOMER CHOOSES TO INSTALL 5S17 AND/OR 5S18 SECONDARY WATER
PROOF OF FLOW DEVICES THEN THE CUSTOMER MUST REMOVE TRANE FACTORY WIRE 220E BETWEEN 1X1-2 AND 1K23-4 AND/OR TRANE FACTORY WIRE 220G BETWEEN 1X1-3 AND 1K22-4.
REFER TO THE UNIT SCHEMATIC WIRING DIAGRAM. SECONDARY WATER PROOF OF FLOW DEVICES WOULD THEN BE INSTALLED AS SHOWN.
11
7
7
8
8
8
8
8
5
NOTICE
USE COPPER CONDUCTORS ONLY!
FAILURE TO USE COPPER CONDUCTORS
COULD RESULT IN EQUIPMENT DAMAGE
AS THE EQUIPMENT WAS NOT DESIGNED
OR QUALIFIED TO ACCEPT OTHER TYPES
AVIS
N'UTILISER QUE DES CONDUCTEURS EN CUIVRE!
L'UTILISATION DE MATÉRIAUX,
AUTRES QUE LE CUIVRE,
PEUT ENDOMMAGER L'ÉQUIPEMENT,
CELUI-CI N'AYANT PAS ÉTÉ CONÇU OU
HOMOLOGUÉ POUR ACCEPTER D'AUTRES
TYPES DE CONDUCTEURS.
AVISO
¡UTILICE CONDUCTORES DE COBRE SOLAMENTE!
SI NO UTILIZA CONDUCTORES DE COBRE,
EL EQUIPO PODRÍA SUFRIR DAÑOS,
YA QUE NO HA SIDO DISEÑADO NI CALIFICADO
PARA ACEPTAR OTROS TIPOS DE CONDUCTORES.
OF CONDUCTORS.
DEVICE
2F1
2F2
2F3
2F4
2F5
2F7
2F8
BUSSMANN - 170M3467
BUSSMANN - 170M3467
2F11
2F12
FUSE TYPE
CLASS CC
CLASS CC
CLASS CC
CLASS CC
CLASS CC
CLASS CC
CLASS CC
FUSE SIZE
15A
15A
10A
10A
5A
5A
20A
315A
315A
FUSE REPLACEMENT TABLE
CLASS 1 WIRING
CIRCUIT PROTECTED
AT 15A