um DSR EX 125 - Page 119

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Index4
General Information5
Safety Regulations5
Maintenance Regulations5
Identification6
Engine Code6
Preparation for Removal and Dismantling7
Seals, Retaning Rings and O-Rings8
Tab/Spacer Washers and Split Pins8
Bearings and Retaining Rings8
Locking Rings9
Special Tools9
Specifications12
Engine Specifications13
Tightening Torques14
Sets Identification16
Crankcase Location16
Primary Shaft - Gear Set17
Distances between Gears17
Valve Guides18
Iron Cylinder and Piston Sets18
Crankshaft - Half-Bearing19
Electrical System Specifications20
Ignition System20
Description of the System20
Charging System21
Current Leakage21
Lubrication Circuit22
Gear Box Circuit Lubrication24
Coolant Circuit25
Regular Inspection and Adjustments26
Periodical Maintenance Plan26
Adjusting the Throttle Cable29
Inspecting the Spark Plug30
Adjusting the Compression Pressure31
Inspect the Engine Oil Level33
Recommended Oil for the Engine33
Changing the Engine Oil34
I Nspecting the Exhaust System34
Dismantling the Engine35
Timing Chain36
C Ylinder Head, Cylinder and Piston38
Oil Pump45
Inspection and Repair50
Cylinder Head Check50
Adjusting the Valves51
Valve Seats Check52
Valves and Valve Springs Check54
I Nspecting the Camshaft54
Timing Chain, Sprocket and Guides Check55
Cylinder and Piston Check56
Inspecting the Clutch Bell Housing57
Inspecting the Clutch57
Inspection of the Forks and Gear Selector58
I Nspecting the Oil Pump59
Inspecting the Oil Passages (Right Hand Side Casing Cover)60
Bearings and Retaining Rings Check60
Locking Rings and Washers Check60
Transmission Parts View63
Gear Change Selector Parts View64
Crankshaft Parts View67
Crankcase Parts View69
Oil Pump Assembly Parts71
Installing the Clutch72
Clutch Bell Housing Parts View75
Clutch Cover Parts View76
Magneto Installation77
Assembling the Engine78
Workshop Manual78
Magneto Parts View79
Camshaft80
Timing Chain83
Valves and Camshaft Parts View85
Installing the Piston Rings86
Cylinder Head, Cylinder and Piston87
Cylinder Head and Cylinder Parts View91
Thermostat Parts View92
Electrical Diagrams93
EMS Link — Installation and User Manual96
Download Instruction97
Requirement of Your Smart Phone99
OBDII Connector Pinout99
Installation and Step of Use101
Operation of Vehicle101
How to Use EMS Link APP101
Feature Description (EMS Link)109
Dashboard109
Trip Meter110
Service Tool111
“Read Data” Function111
“Configure Data” Function112
Actuator Control113
Monitor Mode114
Reflashing115
DTC Management115
Scan Tool117
Log In/Upload Data/Download117

um DSR EX 125 - Page 119

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