EasyManua.ls Logo

Unic URW295CR User Manual

Unic URW295CR
125 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
MAINTENANCE MANUAL
FURUKAWA UNIC CORPORATION
URW295CR
Question and Answer IconNeed help?

Do you have a question about the Unic URW295CR and is the answer not in the manual?

Unic URW295CR Specifications

General IconGeneral
BrandUnic
ModelURW295CR
CategoryConstruction Equipment
LanguageEnglish

Summary

Dimensions and Weight of Crane Body

Carrier Equipment Description

Crane Equipment Description

Major Specifications

Rated Road Chart

Attention

Inspection Before Crane Operation

Procedures for initial checks before operating the crane to prevent incorrect operation.

Emergency Stop Switch Function

Explains the function and use of the emergency stop switch for safety.

Shock-less Function

Function to prevent cargo swing by making smooth stops during radio remote control.

Interlocking Balance Control Function

Controls lever movement and engine speed for interlocking operations.

Mode Change

Manual Mode Operation

How to operate the crane in manual mode when radio control is unavailable.

Radio Control Mode Operation

How to operate the crane using the radio controller.

Mode Indicator Switching

How to switch between state and operation indications on the mode indicator.

Switching Shockless Function

How to activate or deactivate the shockless function for smooth operations.

Low-Temperature Operation Mode

How to switch to and use the low-temperature operation mode.

Resetting Interlocking Balance Control

Procedure to reset the interlocking balance control function.

Outrigger Radio Control Mode

How to switch the operation mode to control outriggers via radio.

Engine Start/Stop via Radio Controller

Method for starting and stopping the engine using the radio controller.

Control Box and Indicators

Internal View of Control Box

Shows the internal components and layout of the control box.

Mode Indicator During Normal Operation

Explains the meaning of mode indicator lights during normal crane operation.

Mode Indicator Blinking Codes

Lists blinking codes on the mode indicator for wrong operations.

Mode Indication for Each Operation

Table showing mode indications for various crane operations.

Error Indication Codes

Details error codes, causes, and measures for troubleshooting.

Zero Point Adjustment Procedures

Steps for performing zero point adjustment of the crane systems.

Zero Point Adjustment After Component Replacement

Procedure for zero point adjustment after replacing key components.

Mode Indication on Zero Point Adjustment Failure

Explains mode indications when zero point adjustment fails.

Correcting Crane Operation Speed

How to adjust crane operation speed when it's too fast or slow.

Correcting Engine Speed via Radio Control

How to correct engine speed for medium/slow speed radio control.

Correcting Hook Storage

Procedure to correct issues related to storing the hook.

Correcting Hook Release

Procedure to correct issues related to releasing the hook.

PWM Value Correction Procedure

Steps for correcting PWM values in the system.

Voice Message List

A comprehensive list of all voice messages and their meanings.

Control Valve Details

MRV-500 Control Valve

Detailed diagram and specifications of the MRV-500 control valve.

Main Relief Valve

Details and diagram of the main relief valve.

Relief Valve for Storing Hook

Details and diagram of the relief valve for hook storage.

Pressure Reducing Valve

Details and diagram of the pressure reducing valve.

Back Pressure Valve

Details and diagram of the back pressure valve.

Pressure Regulator Valve

Details and diagram of the pressure regulator valve.

Valve Body (D, H, T, S)

Details and diagram of valve bodies for specific functions.

Valve Body (Outrigger)

Details and diagram of valve bodies for outrigger operation.

O-ring Placement on Valve Body

Shows O-ring positions on valve body jointing surfaces.

Accelerator Cylinder

Details and diagram of the accelerator cylinder.

Spool Assembly Types

Details spool assembly types and replacement information.

Oil Flow in In-Out Body

Oil Flow When Crane is Not Operated

Illustrates oil flow in the in-out body when the crane is not in operation.

Oil Flow During Crane Operation

Illustrates oil flow in the in-out body when the crane is being operated.

Oil Flow During Unloading

Illustrates oil flow in the in-out body during unloading.

Oil Flow During Hook Storing Operation

Illustrates oil flow during hook storing operation.

Oil Flow During Hook Storing Relief Function

Illustrates oil flow when hook storing relief valve is active.

Oil Flow During Boom Up/Hook Up/Slewing CW

Illustrates oil flow during boom up, hook up, boom retraction, and slewing CW.

Oil Flow During Boom Down/Hook Down/Slewing CCW

Illustrates oil flow during boom down, hook down, boom extension, and slewing CCW.

Acceleration Cylinder Function

Explains the function and working of the acceleration cylinder.

Hydraulic System Diagrams

Hydraulic System Overview

Schematic overview of the complete hydraulic system.

Hydraulic Circuit Diagram (Control Valve)

Diagram showing the hydraulic circuit connected to control valves.

Detailed Hydraulic Circuit Diagram

Detailed diagram illustrating the entire hydraulic circuit.

Piping Diagrams

Control Valve Piping for Running

Shows piping connections for the control valve used during running.

Control Valve Piping for Crane

Shows piping connections for control valves used in crane operations.

Outrigger Change Valve Piping

Diagram of piping for the outrigger change valve.

Swivel Joint and House Positions

Details the construction of the swivel joint and the position of houses.

Column Piping

Shows the piping layout for the crane column.

Boom (5-Section Boom) Details

Simultaneous Telescoping of Boom 4 and 5

Explains the process of simultaneous telescoping of boom sections 4 and 5.

Boom 4 & 5 Front Side Section Detail

Detailed view of the front side section of booms 4 and 5.

Boom 3 & 4 Rear Side Section Detail

Detailed view of the rear side section of booms 3 and 4.

Slide Plate and Guide Installation

Procedures for installing slide plates and guides on the boom.

Telescoping Cylinder Operations

Telescoping Cylinder 1 Extension

Explanation of how telescoping cylinder 1 extends and oil flow.

Telescoping Cylinder 1 Retraction

Explanation of how telescoping cylinder 1 retracts and oil flow.

Telescoping Cylinder 2 Extension

Explanation of how telescoping cylinder 2 extends and oil flow.

Telescoping Cylinder 2 Retraction

Explanation of how telescoping cylinder 2 retracts and oil flow.

Telescoping Cylinder 3 Extension

Explanation of how telescoping cylinder 3 extends and oil flow.

Telescoping Cylinder 3 Retraction

Explanation of how telescoping cylinder 3 retracts and oil flow.

Selector Valve Adjustment Procedure

Procedures for adjusting the selector valve with an adjusting bolt.

Cushion Seal Function and Working (Retracting)

Explains the cushion seal function and oil flow during retracting.

Cushion Seal Function and Working (Extending)

Explains the cushion seal function and oil flow during extending.

Troubles and Measures for 5-Section Boom

Identifies common troubles and provides measures for the 5-section boom.

Derrick Cylinder Operations

Oil Flow When Derrick Cylinder is Lowering

Illustrates the oil flow when the derrick cylinder is lowering.

Oil Flow When Derrick Cylinder is Raising

Illustrates the oil flow when the derrick cylinder is raising.

How to Punch

Purpose of Punching

Explains the purpose of the punching process for cylinder repair.

Punching Procedures

Step-by-step guide on how to perform the punching process.

Hoist Winch Maintenance

Hoist Winch Construction and Brake Shoe Adjustment

Details hoist winch construction and how to adjust brake shoes.

Reassembly Cautions for Hoist Winch

Important cautions to observe when reassembling the hoist winch.

Hoist Winch Troubles and Measures

Lists common troubles with the hoist winch and their solutions.

Hook Assembly Details

Slewing Mechanism

Slewing Reduction Gear Construction

Details the construction of the slewing reduction gear assembly.

Slewing Reduction Gear Reassembly

Procedures and cautions for reassembling the slewing reduction gear.

Slewing Reduction Gear Disassembly

Step-by-step procedures for disassembling the slewing reduction gear.

Turntable Mounting

Turntable Mounting Procedures

Steps for mounting the turntable onto the base.

Soft Zone, Tightening Sequence, and Torque

Details soft zone, bolt tightening order, and torque specifications.

Column Bolt Tightening

Column Bolt Tightening Torque and Order

Specifies tightening torque and order for column mounting bolts.

Slip Ring Construction

Overwinding Alarm System

Function of Overwinding Alarm

Explains how the overwinding alarm alerts the operator.

Overwinding Alarm Operation Procedures

Steps for operating the overwinding alarm switch.

Boom Top Detail for Overwinding Alarm

Detailed view of the boom top components related to the alarm.

Overwinding Alarm Wiring Diagram

Wiring diagram illustrating the overwinding alarm system connections.

Electrical System Overview

System Structure Overview

Shows the overall system structure and component interconnections.

Electric Circuit Diagram

Detailed diagram of the crane's complete electric circuit.

General View of Electrical Components

General view showing the location of electrical components.

Emergency Stop Switch Assembly

Troubleshooting and Emergency Measures

Emergency Measures for Crane Malfunction

Steps to take when the crane fails to function.

Controlling Outriggers in Emergency

Procedures for operating outriggers during emergency situations.

Differential Transformer Fault Check

How to check the differential transformer for breaks or short-circuits.

Derrick Cylinder Inspection

Procedures for inspecting the derrick cylinder for issues.

Cylinder Sinkage Inspection Procedures

How to inspect telescoping cylinders for sinking.

Outrigger Sinking Check Procedures

Procedures for checking outriggers for sinking during operation.

Boom Length Detector Maintenance

Installing and Detaching Boom Length Detector

Steps for installing and detaching the boom length detector.

Replacing Main Cord for Boom Length Detector

Procedures for replacing the main cord of the boom length detector.

Carrier Maintenance and Inspection

Carrier Inspection Before Operation

Initial inspection points for the carrier before operation.

Carrier Maintenance at 250 Hours/3 Months

Maintenance tasks to be performed every 250 hours or 3 months.

Crane Maintenance and Inspection

Crane Inspection Before Operation

Initial inspection points for the crane before operation.

Slewing Bearing Bolt Inspection

Inspection of bolts mounting the slewing bearings for tightness.

Wire Rope Replacement (Winding-Up)

Procedures and criteria for replacing winding-up wire ropes.

Wire Rope Fixing and Twist Correction

How to fix wire rope ends and correct twisted ropes.

Expendable Parts Replacement

Schedule for replacing expendable parts like gaskets, seals, and shoes.

Refueling and Lubrication (Carrier)

Carrier Lubrication Chart

Chart detailing lubrication points, intervals, and types for the carrier.

Lubrication Chart (Crane)

Recommended Lubricant List

Recommended Hydraulic Oils

List of recommended hydraulic oils from various manufacturers.

Recommended Gear Oils

List of recommended gear oils for lubrication.

Recommended Greases

List of recommended greases for lubrication.

Recommended Engine Oils

Recommended engine oil types based on temperature.

Recommended Fuel

Specifies the type of fuel required for the crane.

Crawling Motor Gear Oils

Recommended gear oils for the crawling motor reduction gears.

Related product manuals