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Unic URW295CUR User Manual

Unic URW295CUR
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URW295CUR
URW295CUR
URW295CAR
URW295CAR
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Unic URW295CUR Specifications

General IconGeneral
BrandUnic
ModelURW295CUR
CategoryConstruction Equipment
LanguageEnglish

Summary

Control Valve Details

MRV-500 Control Valve

Details on the MRV-500 control valve.

Main Relief Valve

Information about the main relief valve.

Relief Valve for Storing Hook

Details on the relief valve for storing hook.

Pressure Reducing Valve

Information on the pressure reducing valve.

Back Pressure Valve

Details about the back pressure valve.

Pressure Regulator Valve

Information on the pressure regulator valve.

Valve Body (D, H, T, S)

Details on valve body for D, H, T, S functions.

Valve Body (Outrigger)

Information on the valve body for outrigger.

O-ring Fitted on Valve Body Jointing Surface

Details on O-rings for valve body jointing surfaces.

Accelerator Cylinder

Information about the accelerator cylinder.

Spool Assembly Types (D, H, T, S)

Details on spool assembly types.

Hydraulic Oil Flow

Oil Flow When No Operation

Describes oil flow when the crane is not in operation.

Oil Flow When Crane is Operated

Explains oil flow during crane operation.

Oil Flow When Unloading

Details oil flow when the crane is unloading.

Oil Flow During Hook Storing Operation

Describes oil flow during hook storing operation.

Oil Flow When Hook Storing Relief Valve Active

Explains oil flow when hook storing relief valve is active.

Oil Flow for Boom Up, Hook Up, Boom Retraction, Slewing C.W.

Details oil flow for boom up, hook up, boom retraction, and slewing C.W.

Oil Flow for Boom Down, Hook Down, Boom Extension, Slewing C.C.W.

Describes oil flow for boom down, hook down, boom extension, and slewing C.C.W.

Acceleration Cylinder Function

Explains the function of the acceleration cylinder.

Hydraulic Circuit and Piping

Hydraulic System Overview

Overview of the entire hydraulic system.

Hydraulic Circuit Diagram (Control Valve)

Diagram of the hydraulic circuit related to control valves.

Hydraulic Circuit Diagram

Overall hydraulic circuit diagram.

Control Valve Piping for Running

Details control valve piping for crane running.

Control Valve Piping for Crane

Explains control valve piping for crane operations.

Control Valve Piping for Outrigger

Details control valve piping for outriggers.

Swivel Joint Construction and House Positions

Describes swivel joint construction and house positions.

Piping of Column

Details piping within the column.

Boom and Cylinder Operations

Simultaneous Telescoping of Boom 4 and Boom 5

Explains simultaneous telescoping of boom 4 and boom 5.

Boom 4, 5 Front Side Section Detail

Detailed view of the front section of boom 4 and 5.

Boom 3, 4 Rear Side Section Detail

Detailed view of the rear section of boom 3 and 4.

Slide Plate and Guide Installation Procedures

Procedures for installing slide plates and guides.

Telescoping Cylinder: 5-Section Boom (Triple Cylinder) Operation

Operation details for 5-section boom triple cylinders.

When Telescoping Cylinder 1 Extends

Explains operation when telescoping cylinder 1 extends.

When Telescoping Cylinder 1 Retracts

Explains operation when telescoping cylinder 1 retracts.

When Telescoping Cylinder 2 Extends

Explains operation when telescoping cylinder 2 extends.

When Telescoping Cylinder 2 Retracts

Explains operation when telescoping cylinder 2 retracts.

When Telescoping Cylinder 3 Extends

Explains operation when telescoping cylinder 3 extends.

When Telescoping Cylinder 3 Retracts

Explains operation when telescoping cylinder 3 retracts.

Selector Valve Adjustment Procedures

Procedures for adjusting selector valve with adjusting bolt.

Cushion Seal Function and Working

Details the function and working of the cushion seal.

Pressure Oil Flow When Extending

Describes pressure oil flow during extension.

Troubles and Measures for Telescoping Cylinders

Troubleshooting causes and remedies for telescoping cylinders.

5-Section Boom (Triple Cylinders) Troubles

Troubles and remedies for 5-section boom triple cylinders.

Derrick Cylinder: Oil Flow and Troubles

Explains oil flow and troubleshooting for derrick cylinders.

How to Punch

Details the purpose and procedures for punching.

Hoist Winch Construction and Adjustment

Details hoist winch construction and brake shoe adjustment.

Hoist Winch Reassembly Cautions

Cautions for reassembling the hoist winch.

Hoist Winch Troubles and Measures

Troubleshooting causes and measures for hoist winches.

Hook Details

Details related to the hook component.

Slewing Reduction Gear

Details on the slewing reduction gear.

Slewing Reduction Gear Reassembly Cautions

Cautions for reassembling the slewing reduction gear.

Slewing Reduction Gear Disassembly Procedures

Procedures for disassembling the slewing reduction gear.

Turntable Mounting Procedures

Procedures for mounting the turntable.

Turntable Soft Zone, Bolt Sequence, and Torque

Details soft zone position, bolt sequence, and torque.

Column Bolt Tightening Torque and Order

Torque and tightening order for column fastening bolts.

Slip Ring Construction and Fitting

Details slip ring construction and fitting position.

Overwinding Alarm and Electric Wiring

Overwinding Alarm Function and Operation

Details the function and operation procedures of the overwinding alarm.

Boom Top Detail

Provides a detailed view of the boom top.

Electric Wiring System Structure

Overview of the electric system's structure.

URW295CUR Gasoline Engine Electric Wiring

Details for URW295CUR gasoline engine type.

URW295CUR Electric Wiring Diagram (All Devices)

Wiring diagram covering all devices for URW295CUR.

URW295CUR Electric Wiring Diagram (Crane)

Wiring diagram for the crane of URW295CUR.

URW295CUR Electric Wiring Diagram (Outrigger)

Wiring diagram for the outrigger of URW295CUR.

URW295CUR Electric Wiring Diagram (Turn Over Prevention Device)

Wiring diagram for the turn over prevention device.

Electric Wiring Around Control Box

Details electric wiring around the control box.

Electric Wiring Under Control Valve for Crane

Wiring diagram under the control valve for the crane.

Electric Wiring (Gasoline Engine)

Electric wiring details for the gasoline engine.

Electric Wiring (Gasoline Engine + Power Unit)

Wiring for gasoline engine and power unit.

Electric Wiring (Diesel Engine Type)

Electric wiring details for diesel engine type.

Wire Rope Retaining Mechanism

Details of the wire rope retaining mechanism.

Outrigger System Indicators and Controls

Details on outrigger mode indicators, control box, and lamps.

Limit Switch Details

Details on limit switches for operation.

Emergency Measures and Troubleshooting

Emergency Measures When Crane Fails to Function

Steps to take when the crane fails to function.

Controlling Outriggers in an Emergency

Procedure for controlling outriggers during emergencies.

Judging Differential Transformer for Breaks/Short-Circuits

How to test differential transformer for breaks or short-circuits.

Derrick Cylinder Inspection

Inspection procedures for the derrick cylinder.

Cylinder Sink Inspection Procedures

Inspection procedures for cylinders that sink.

Checking Outriggers for Sinking

Procedures for checking outriggers for sinking issues.

Crane Setup and Calibration

Initial Zero Point Adjustment for Outrigger Control Box

Procedures for initial zero point adjustment of the outrigger control box.

Checklist Before Starting Operation

Checklist to be followed before starting operation.

Turn Over Prevention Device Check Points

Key check points for the turn over prevention device.

Carrier Maintenance and Inspection

Carrier Inspection Before Operation

Procedures for inspecting the carrier before operation.

Engine Oil Check, Filling, and Change

Procedures for checking, filling, and changing engine oil.

Battery Electrolyte Level Check and Filling

Checking and filling battery electrolytic solution level.

Hydraulic Oil Tank Level Check and Filling

Checking and filling the hydraulic oil tank level.

Rubber Crawler Check and Adjustment

Checking and adjusting rubber crawler tension.

Air Cleaner Element Check/Cleaning

Checking and cleaning the air cleaner element.

Oil Quantity Check for Reduction Gears

Checking and filling oil in crawling motor reduction gears.

Crane Maintenance and Inspection

Crane Inspection Before Operation

Procedures for inspecting the crane before operation.

Crane Cleaning

Instructions for cleaning the crane.

Slewing Bearings Bolt Inspection

Inspection of bolts for slewving bearings.

Wire Rope Replacement (Winding-Up)

Procedure for replacing wire rope for winding-up.

Expendable Parts Replacement

Details on replacing expendable parts.

Lubrication Procedures

Carrier Lubricant List

Recommended lubricants for the carrier.

Carrier Water and Lubrication Chart

Chart for filling water and lubrication intervals.

Crane Lubricant List

Recommended lubricants for the crane.

Crane Lubrication Chart

Chart detailing lubrication points and intervals for the crane.

General Lubrication Information

General lubrication information.

Battery Removal Procedures

URW295C (Gasoline Engine) Battery Removal

Battery removal steps for URW295C models.

URW295CAR Battery Removal

Battery removal steps for URW295CAR models.

Crane Body Dimensions and Weight

Equipment Descriptions

Carrier Equipment Description

Details the components of the carrier equipment.

Crane Equipment Description

Details the components of the crane equipment.

Major Specifications

Rated Load Chart

Crane Operation and Safety

Pre-Operation Inspection

Pre-operation inspection steps for the crane.

Emergency Stop Procedure

Procedure for initiating an emergency stop.

Crane Functions and Controls

Shock-less Function

Explains the shock-less function.

Interlocking Balance Control Function

Details the interlocking balance control function.

Mode Switching Procedures

Switching Between Manual and Radio Control Modes

Procedure for switching between manual and radio control modes.

Manual Outrigger Operation

Manual lever operation procedures for outriggers.

Radio Control Outrigger Operation

Radio control transmitter operation procedures for outriggers.

Mode Indicator Switching (State vs. Operation)

Switching the mode indicator between state and operation.

Resetting Interlocking Balance Control

Procedure for resetting the interlocking balance control.

Shock-less Function Switching

How to switch the shockless function when not over-wound.

Low-Temperature Operation Mode Switching

Procedure for switching to low-temperature operation mode.

Engine Start/Stop with Radio Controller

Method for starting and stopping the engine using the radio controller.

Crane Operation Mode Indications

Mode Indications During Normal Operation

Explanation of mode indications during normal crane operation.

Mode Indications for Mistaken Operation

Explanation of mode indications for mistaken crane operations.

Adjustment Procedures

Zero Point Adjustment

Procedure for zero point adjustment.

Zero Point Adjustment After Component Replacement

Zero point adjustment after replacing spool, transformer, or accelerator unit.

Mode Indications for Zero Point Adjustment Failure

Mode indications when zero point adjustment fails.

Correcting Crane Operation Speed

Correcting crane operation speed when incorrect after pump setting.

Correcting Hook Store

Procedure for correcting the store of hook.

Correcting Hook Release

Procedure for correcting the release of hook.

PWM Value Correction Procedure

Procedure for correcting PWM values.

Outrigger Operation Idle Improvement

Procedure to improve outrigger operation idle.

Component Details and Diagrams

MRV-500 Control Valve Details

Details of the MRV-500 control valve.

Main Relief Valve Details

Details of the main relief valve.

Relief Valve for Storing Hook Details

Details of the relief valve for storing hook.

Pressure Reducing Valve Details

Details of the pressure reducing valve.

Back Pressure Valve Details

Details of the back pressure valve.

Pressure Regulator Valve Details

Details of the pressure regulator valve.

Valve Body (D, H, T, S) Details

Details of the valve body for D, H, T, S functions.

Valve Body (Outrigger) Details

Details of the valve body for outrigger.

O-ring Details for Valve Body Jointing Surface

Details O-rings on valve body jointing surfaces.

Accelerator Cylinder Details

Details of the accelerator cylinder.

Spool Assembly Types and Replacement

Details of spool assembly types and replacement.

Hydraulic Oil Flow Diagrams

Oil Flow When No Operation is Carried Out

Describes oil flow when the crane is not in operation.

Oil Flow When Crane is Being Operated

Explains oil flow during crane operation.

Oil Flow When Unloading

Details oil flow when the crane is unloading.

Oil Flow During Hook Winding Operation

Describes oil flow during hook storing operation.

Oil Flow When Hook Storing Relief Valve is Functioning

Explains oil flow when hook storing relief valve is active.

Oil Flow for Boom Up, Hook Up, Boom Retraction, Slewing C.W.

Details oil flow for boom up, hook up, boom retraction, and slewing C.W.

Oil Flow for Boom Down, Hook Down, Boom Extension, Slewing C.C.W.

Describes oil flow for boom down, hook down, boom extension, and slewing C.C.W.

Acceleration Cylinder Function Description

Explains the function of the acceleration cylinder.

Hydraulic System and Circuit Diagrams

Hydraulic System Overview

Overview of the entire hydraulic system.

Hydraulic Circuit Diagram (Control Valve)

Diagram of the hydraulic circuit related to control valves.

Hydraulic Circuit Diagram

Overall hydraulic circuit diagram.

Control Valve Piping

Control Valve Piping for Running

Details control valve piping for crane running.

Control Valve Piping for Crane

Explains control valve piping for crane operations.

Control Valve Piping for Outrigger

Details control valve piping for outriggers.

Swivel Joint Construction and House Positions

Describes swivel joint construction and house positions.

Column Piping

Details piping within the column.

Boom Operations and Components

Simultaneous Telescoping of Boom 4 and Boom 5

Explains simultaneous telescoping of boom 4 and boom 5.

Boom 4, 5 Front Side Section Detail

Detailed view of the front section of boom 4 and 5.

Boom 3, 4 Rear Side Section Detail

Detailed view of the rear section of boom 3 and 4.

Slide Plate and Guide Installation Procedures

Procedures for installing slide plates and guides.

Telescoping Cylinder Operations

5-Section Boom (Triple Cylinder) Operation

Operation details for 5-section boom triple cylinders.

When Telescoping Cylinder 1 Extends

Explains operation when telescoping cylinder 1 extends.

When Telescoping Cylinder 1 Retracts

Explains operation when telescoping cylinder 1 retracts.

When Telescoping Cylinder 2 Extends

Explains operation when telescoping cylinder 2 extends.

When Telescoping Cylinder 2 Retracts

Explains operation when telescoping cylinder 2 retracts.

When Telescoping Cylinder 3 Extends

Explains operation when telescoping cylinder 3 extends.

When Telescoping Cylinder 3 Retracts

Explains operation when telescoping cylinder 3 retracts.

Selector Valve Adjustment Procedures

Procedures for adjusting selector valve with adjusting bolt.

Cylinder Mechanisms and Troubleshooting

Telescoping Cylinder Cushion Mechanism

Cushion mechanism of telescoping cylinder for 5-section booms.

Pressure Oil Flow During Extension

Describes pressure oil flow during extension.

Troubles and Measures for Telescoping Cylinders

Troubleshooting causes and remedies for telescoping cylinders.

5-Section Boom (Triple Cylinders) Troubles

Troubles and remedies for 5-section boom triple cylinders.

Punching Procedures and Cylinder Measures

Purpose of Punching

Explains the purpose of the punching procedure.

Punching Procedures

Step-by-step procedures for punching.

Piston Loosening Prevention Measures

Measures to prevent piston loosening in telescoping/derrick cylinders.

LOCTITE Application Instructions

Instructions for applying LOCTITE.

Assembly Procedures

Steps for assembling the component.

Curing Process Information

Information on the curing process of adhesives.

Hoist Winch Operations

Hoist Winch Construction and Brake Shoe Adjustment

Details hoist winch construction and brake shoe adjustment.

Hoist Winch Reassembly Cautions

Cautions for reassembling the hoist winch.

Hoist Winch Troubles and Measures

Troubleshooting causes and measures for hoist winches.

Hook Details

Slewing Mechanism

Slewing Reduction Gear Construction

Explains the construction of the slewing reduction gear.

Slewing Reduction Gear Reassembly Cautions

Cautions for reassembling the slewing reduction gear.

Slewing Reduction Gear Disassembly Procedures

Procedures for disassembling the slewing reduction gear.

Turntable Mounting and Tightening

Turntable Mounting Procedures

Procedures for mounting the turntable.

Turntable Soft Zone, Bolt Sequence, and Torque

Details soft zone position, bolt sequence, and torque.

Column Bolt Tightening

Column Bolt Tightening Torque and Order

Torque and tightening order for column fastening bolts.

Slip Ring Construction

Slip Ring Construction and Fitting

Details slip ring construction and fitting position.

Overwinding Alarm System

Overwinding Alarm Function and Operation Procedures

Details the function and operation procedures of the overwinding alarm.

Boom Top Detail

Provides a detailed view of the boom top.

Electric Wiring Diagrams

System Structure Overview

Overview of the electric system's structure.

URW295CUR Gasoline Engine Wiring

Details for URW295CUR gasoline engine type.

URW295CUR Electric Wiring Diagram (All Devices)

Wiring diagram covering all devices for URW295CUR.

URW295CUR Electric Wiring Diagram (Crane)

Wiring diagram for the crane of URW295CUR.

URW295CUR Electric Wiring Diagram (Outrigger)

Wiring diagram for the outrigger of URW295CUR.

URW295CUR Electric Wiring Diagram (Turn Over Prevention Device)

Wiring diagram for the turn over prevention device.

Electric Wiring Around Control Box

Details electric wiring around the control box.

Electric Wiring Under Crane Control Valve

Wiring diagram under the control valve for the crane.

Electric Wiring (Gasoline Engine)

Electric wiring details for the gasoline engine.

Electric Wiring (Diesel Engine Type)

Electric wiring details for diesel engine type.

URW295CDR Diesel Engine Wiring

Details for URW295CDR diesel engine type.

Wire Rope Retaining Mechanism

Wire Rope Retaining Mechanism Details

Details of the wire rope retaining mechanism.

Outrigger System Indicators

Outrigger Mode Indicator Lamp

Information on outrigger mode indicator lamps.

Limit Switch

Limit Switch Details

Details on limit switches for operation.

Emergency Measures and Troubleshooting

Emergency Measures When Crane Fails to Function

Steps to take when the crane fails to function.

Controlling Outriggers in an Emergency

Procedure for controlling outriggers during emergencies.

Judging Differential Transformer for Breaks/Short-Circuits

How to test differential transformer for breaks or short-circuits.

Derrick Cylinder Inspection

Inspection procedures for the derrick cylinder.

Cylinder Sink Inspection Procedures

Inspection procedures for cylinders that sink.

Checking Outriggers for Sinking

Procedures for checking outriggers for sinking issues.

Crane Setup and Calibration

Initial Zero Point Adjustment for Outrigger Control Box

Procedures for initial zero point adjustment of the outrigger control box.

Pre-Operation Checklist

Checklist to be followed before starting operation.

Turn Over Prevention Device Check Points

Key check points for the turn over prevention device.

Carrier Maintenance and Inspection

Carrier Inspection Before Operation

Procedures for inspecting the carrier before operation.

Engine Oil Check, Filling, and Change

Procedures for checking, filling, and changing engine oil.

Battery Electrolyte Level Check and Filling

Checking and filling battery electrolytic solution level.

Hydraulic Oil Tank Level Check and Filling

Checking and filling the hydraulic oil tank level.

Rubber Crawler Check and Adjustment

Checking and adjusting rubber crawler tension.

Air Cleaner Element Check/Cleaning

Checking and cleaning the air cleaner element.

Crawling Motor Oil Quantity Check/Filling

Checking and filling oil in crawling motor reduction gears.

Crane Maintenance and Inspection

Crane Inspection Before Operation

Procedures for inspecting the crane before operation.

Crane Cleaning

Instructions for cleaning the crane.

Slewing Bearings Bolt Inspection

Inspection of bolts for slewving bearings.

Wire Rope Replacement (Winding-Up)

Procedure for replacing wire rope for winding-up.

Wire Rope Replacement Steps

Steps for replacing wire ropes.

Wire Rope End Fixing

Procedure for fixing the wire rope end.

Correcting Twisted Wire Ropes

Method for correcting twisted wire ropes.

Expendable Parts Replacement

Details on replacing expendable parts.

Lubrication Information

Carrier Lubricant Recommendations

Recommended lubricants for the carrier.

Carrier Grease Recommendations

Recommended greases for lubrication.

Specified Fuel

Details on the specified fuel to use.

Hydraulic Oil Type

Hydraulic oil type is same as used in the crane.

Crawling Motor Gear Oil Recommendations

Recommended gear oils for crawling motor reduction gears.

Carrier Water and Lubrication Chart

Chart for filling water and lubrication intervals.

Crane Lubricant Recommendations

Recommended lubricants for the crane.

Crane Grease Recommendations

Recommended greases for lubrication.

Chassis Grease Recommendations

Chassis grease recommendations.

Molybdenum Grease Recommendations

Molybdenum grease recommendations.

Crane Lubrication Chart

Chart detailing lubrication points and intervals for the crane.

Gear Oil Replacement Procedure

Procedure for replacing gear oil in winch and slewing reduction gears.

Slewing Bearings Lubrication

Lubrication instructions for slewving bearings.

Battery Removal Procedures

URW295C (Gasoline Engine) Battery Installation Location

Battery installation location on the mount.

Cover Removal Steps

Steps to remove the cover using M8 bolts.

Outrigger Extension Angle Adjustment

Adjusting outrigger extension angle to approx. 90 degrees.

Battery Cable Disconnection and Removal

Disconnecting battery cables and removing the battery.

URW295C (Diesel Engine) Battery Installation Location

Battery installation location on the mount.

Cover Removal Steps (Diesel Engine Type)

Steps to remove covers using M6 bolts.

Battery Attachment Bracket Removal

Removing battery attachment bracket using M8 bolts and nuts.

Battery Cable Disconnection and Removal (Outrigger Side)

Disconnecting battery cables and removing the battery from outrigger side.

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