Care and Maintenance 10
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10-2
10.2 Maintenance chart
In single-shift operation, the operating hours correspond to a certain lubrication
cycle.
2000 hrs ---------- Every year
1000 hrs ---------- Every six months
160 hrs ---------- Every month
40 hrs ---------- Every week
8 hrs ---------- Every day
Item Maintenance
point
Interval Maintenance
Work
Lubricant Remarks
A
Glue System 8 hrs Clean glue nozzle
face as often as
required but as a
minimum, at the
end of every day.
Clean around
Keeping the glue
system clean is critical
to good operation of
the machine
B
Air motor 8 hrs Remove air
connection and 1
drop of oil into air
fitting
Light air oil.
C
Linear bearings
trimmer unit and
spline
8 hrs Drip of light oil on
rails and spline
daily
Trimmer unit should
move vertically easily
D
Air service
Unit
8 hrs Check for any
condensate.
Drain if necessary.
Ensure automatic
drain is working
correctly
Ensure air supply to
machine is clean and
dry as air drier will not
capture excessive
water and particulate.
E
Trimmer bearings 320 hrs Check for noisy
bearings. Replace
as necessary
Damaged bearings
can cause premature
and motor failure!
F
Axis belt tension 160 hrs Check belts for
tension. Tighten
as necessary
Belts should not be
loose but similarly not
rigid.
G
Chains 160 hrs Check tension
Lubricate lightly
Castrol
Optimol KL23
or equivalent
I
Dosing Bar 40 hrs Put a drop of light
oil on top of the
dosing bar
The oil will travel
down the bar
lubricating it’s
J
Vacuum Pump 40 hrs Check oil level and
clear filter
Castrol Aircol
PD100
Shell Corena
P100
Top up as necessary
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