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Vertiv Liebert EXL User Manual

Vertiv Liebert EXL
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Liebert® EXL
User Manual

Table of Contents

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Vertiv Liebert EXL Specifications

General IconGeneral
BrandVertiv
ModelLiebert EXL
CategoryUPS
LanguageEnglish

Summary

Introduction to Liebert EXL UPS

CE Declaration of Conformity Notes

Conformity to European directives and standards for electrical equipment.

Symbols and Pictograms

Explanation of symbols and pictograms used throughout the manual.

Key Terms Used in the Manual

Definitions of essential terms and abbreviations for understanding the UPS.

Service Bypass Definition

Definition of the switch providing continuous supply during maintenance.

Static Bypass Switch Definition

Definition of the thyristor switch connecting load to the power line.

Qualified Personnel Definition

Definition of personnel authorized for installation and operation.

Touch Screen Description

Description of the operator interface for control and testing.

Glossary of Abbreviations

List of abbreviations and their meanings (MSS, RAU, TCE, SBS, MBSM).

Documentation Structure Overview

Information on how the manual is supplemented with additional sheets.

Foreign Material Precautions

Warnings on risks posed by foreign materials in UPS equipment installations.

Preparation for Use

Transport Guidelines

Guidelines for safe transport and handling of the UPS equipment.

Delivery and Storage Procedures

Procedures for checking received goods and proper storage conditions.

Unpacking and Unloading Cabinets

Instructions for carefully removing packaging and unloading UPS cabinets.

Liebert EXL S1 1000/1200kVA Cabinet Assembly

Step-by-step guide for assembling Liebert EXL S1 1000/1200kVA cabinets.

Environmental Conditions for Installation

Requirements for installation environment: temperature, humidity, and altitude.

Installation Altitude Considerations

Guidance on load reduction at altitudes above 1000m.

Service Area and Cooling Access Requirements

Requirements for space around the UPS for service and airflow.

Installation and Footprint Details

Information on physical dimensions, floor requirements, and cable entry.

Installation Procedures

Electrical Preparations and Safety

Safety warnings and requirements for electrical connections before UPS installation.

Currents and Suggested Cable Sizes

Guidelines for selecting conductor sizes based on current ratings and local regulations.

Physical Appearance of Components

Identification of main switches (QS1, QS2, QS3, QS4) and their functions.

External Protection Devices

Mandatory external protection devices for UPS installation and system safety.

Differential Protection Devices

Considerations for selecting and installing differential protection devices.

Primary Line Power Input Protection

Requirements for protecting the primary AC line power input.

Bypass Line Power Input Protection

Characteristics for bypass line power input protection devices.

Battery Input Protection

Protection requirements for the battery input against short-circuits.

UPS Output Line Protection

Considerations for designing output line protection systems.

Backfeed Protection

Requirement for an external disconnector to prevent backfeed shock hazards.

External Electrical Connections

Instructions for connecting ground and power cables to the UPS.

Power Connections Overview

Identification of UPS power connection terminals (U, V, W, N, PE, D-, C+).

Connecting the Batteries

Mandatory precautions and procedures for safely connecting batteries to the UPS.

Battery Compartment Connections

Details on connecting UPS to battery cabinets and temperature sensors.

Handling the Batteries

Safety guidelines and procedures for handling, recharging, and replacing UPS batteries.

Recharging Batteries

Instructions for recharging batteries, including packaging guidelines.

Replacing Batteries

Guidance on ensuring new batteries are fully charged before replacement.

Connecting External Batteries

Warning and procedure for reconnecting batteries after disconnection.

Connectivity Panels

LCD Touch Screen

Description of the LCD touch screen interface on the UPS door.

ETHERNET 2 Port

Information on ETHERNET 2 port as a provision for future options.

ETHERNET 1 Interface

Details on ETHERNET 1 RJ-45 interface for service and setup.

Customer Connectivity Panel Overview

Overview of the customer connectivity panel and its interfaces.

XS3 - Connectivity Products Slot

Description of the recommended interface for SNMP Adapter ManageUPS NET.

XS6 - LIFETM Products Slot

Details on the reserved interface for LIFETM modem cards.

XP6 - Serial Interface

Description of the SUB-D 9pin connector for RS232 communication.

XP10 - EPO Connector

Connection details for the Emergency Power Off (EPO) connector.

XP11 - Input Connector

Information on the 12-wire connector for dry contacts and inputs.

XP12 - Output Connector

Details on the 18-wire connector for customer plant output signals.

XP31 - RJ-45 Ethernet Interface

Interface for synchronization with external devices like MBSM.

X29 - Backfeed Status Output

Connector for Backfeed Protection output, used to trip external contactors.

XP4 - Battery Temperature Sensor

Input for the battery area temperature sensor via a 2-pole screw terminal.

XP19A/B - Parallel UPS Connector

Connectors for paralleling multiple UPS units and data exchange.

Normal and Safe Operation

UPS Function Overview

Explanation of UPS connection between line power and load for protection.

On-line Principle of Operation

Description of how the UPS converts AC to DC and back to clean AC power.

Battery Management System

How the UPS manages battery charging, discharging, and monitoring for lifespan.

Bypass and Overload Management

How the UPS handles overloads by transferring to bypass or interrupting supply.

Communication Interfaces

Information on UPS interfaces for computer communication.

Special Features of the UPS

Overview of key features enhancing UPS performance and usability.

Safe and Reliable Operation Features

Highlights on real on-line functioning and static bypass reliability.

Easy Installation and Operation Features

Features that simplify UPS setup, parameterization, and day-to-day use.

Battery Management Features

Details on automatic battery management, circuit tests, and charging.

Environment and EMC Compliance

Compliance with EMC limits, energy savings, and noise level.

Modern Technology Aspects

Key technological aspects like IGBTs, ASICs, and software interfaces.

UPS Block Diagram

Schematic representation of the UPS internal components and their connections.

Maintenance Bypass Switch Functionality

Functionality of the Maintenance Bypass Switch for servicing without load interruption.

UPS Operating Modes

Description of the UPS's four different operating modes.

On-line Operation Mode

Normal operating mode where loads are supplied via the inverter.

Battery Operation Mode

Mode where loads are supplied from batteries via the inverter during power failure.

Bypass Operation Mode

Mode where loads are supplied from line power via the Static Bypass Switch.

Maintenance Bypass Operation

Mode where loads are directly supplied from line power for maintenance.

Placement into Service Procedures

Procedures for putting the UPS into operation, including initial checks.

Forming of Capacitors

Procedure to reform intermediate circuit capacitors if UPS is unused for over a year.

Switching on the UPS

Steps for safely switching on the UPS after installation checks.

Connecting the Batteries Safely

Critical safety steps for connecting batteries, emphasizing correct polarity.

Switching to On-line Operation

Procedure to set the UPS to its normal operating mode.

UPS Switching Procedures

Step-by-step guides for switching the UPS between different operating states.

Procedure 1: UPS Turn-On

Detailed steps to turn on the UPS and set it to Normal Operating Mode.

Procedure 2: UPS Turn-Off

Detailed steps to switch off the UPS, ensuring output is completely turned off.

Procedure 3: Normal to Maintenance Bypass

Steps to transfer the load to Maintenance Bypass and shut down the UPS.

Procedure 4: Maintenance Bypass to Normal

Steps to transfer the load from Maintenance Bypass to Normal Mode.

Inverter Stop/Start Procedures

Instructions for starting and stopping the inverter in single and parallel UPS systems.

Single UPS - Start Inverter

Procedure to start the inverter from Bypass mode.

Single UPS - Stop Inverter

Procedure to stop the inverter from Normal mode.

Parallel UPS System - Start Inverter

Procedure to start all inverters in a parallel system from Bypass mode.

Parallel UPS System - Stop Inverter

Procedure to stop all inverters in a parallel system from Normal mode.

Maintenance

Maintenance Intervals

Recommendations for regular maintenance checks by authorized service personnel.

Disposal of Batteries

Guidelines for the proper and environmentally compliant disposal of used batteries.

Service Addresses

Information on how to find worldwide service telephone and fax numbers.

Decommissioning Procedures

Procedures for safely taking the UPS out of service.

Taking Out of Service Steps

Steps to switch to Maintenance Bypass, disconnect batteries, and ensure de-energization.

Parallel Configuration

Parallel Placement into Service

Requirements for placing multiple UPS blocks into service by trained technicians.

System Configurations for Parallel UPS

Illustration of multiple-block system configurations with SBS.

Communication Between UPS Blocks

Details on how UPS units exchange information via a 37-pin connector cable.

Parallel Switching Procedures

Step-by-step guides for switching UPS units in a parallel configuration.

Procedure 1: Parallel UPS Turn-On

Procedure to turn on UPS units and set them to Normal Operation Mode in parallel.

Procedure 2: Parallel UPS Turn-Off

Procedure to switch off UPS units in a parallel system.

Procedure 3: Normal to Maintenance Bypass (Parallel)

Steps to transfer load to Maintenance Bypass and shut down UPS in parallel.

Procedure 4: Maintenance Bypass to Normal (Parallel)

Steps to transfer load from Maintenance Bypass to Normal Mode in parallel.

Optional Features and Accessories

RAU - Remote Alarm Panel

Description of the Remote Alarm Panel for displaying UPS messages.

TCE - Top Cable Entry

Information on the Top Cable Entry (TCE) option for routing power cables.

Empty Battery Compartment

Details on the components included in empty battery compartments.

MopUPS Shutdown and Monitoring Software

Information source for MopUPS software for shutdown and monitoring.

ManageUPS Adapter

Information source for the ManageUPS adapter.

MBSM (up to 6 UPS)

Description of the MBSM device for frequency reference signal and synchronization.

Synchronization Box for UPS

Device for synchronization between different UPS systems and external sources.

SBS - System Bypass Switch

Option for maintenance continuity in parallel systems with multiple UPS.

Parallel Kit - Adapter (EXL S1 to 80-NET)

Adapter for parallel connection between EXL S1 and legacy 80-NET.

Standard Parallel Kit

Cable used for connecting two or more UPS units in parallel.

MSS - Module Synchronization System

Option for synch distribution management from MSS to UPS via a top switch.

Technical Data

Liebert EXL S1 300-500kVA Specifications

Technical specifications for the 300-500kVA Liebert EXL S1 models.

Liebert EXL S1 600-1200kVA Specifications

Technical specifications for the 600-1200kVA Liebert EXL S1 models.

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