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Wacker Neuson
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RD 12A
Wacker Neuson RD 12A Repair Manual
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Wacker Neuson SE · Preußenstraße 41 ·
D-80809
München · Tel.: +49-(0)89-3 54 02-0 · Fa
x: +49 - (0)89-3 54 02-3
90
Wacker Neuson Corporation · P.O. Box 9007 · Menomonee Falls, WI
53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 25
5-0
550 · Tel. : (800) 770-0957
Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/
F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongko
k, Kowlo
on, Hongkong.
Tel: (852) 3605 5360, Fax: (852) 2758 0032
137
Table of Contents
Default Chapter
1
Repair Manual
1
Table of Contents
5
1 Safety Information
9
Operating Safety
10
Operator Safety While Using Internal Combustion Engines
12
Service Safety
13
Label Locations
15
Safety and Operating Labels
16
2 Operation
22
Operation and Service Locations
22
Control Panel
24
Vibration
26
Water Spray System
27
Starting
28
Stopping/Parking
30
Auxiliary Battery Positive Terminal
31
3 Honda Engine Starting System
32
Checking the 20A Main Fuse
33
Checking Wiring to the Starter Solenoid & Anti-Backfire Solenoid
34
Checking the Key Switch
36
Checking the Crank Relay
37
Checking the Neutral Switch
38
Checking the Neutral Relay
39
4 Wacker Neuson Engine Starting System
40
Checking the 20A Main Fuse
41
Checking the Wiring to the Starter Solenoid & Anti-Backfire Solenoid
42
Checking the Wiring to the Starter Solenoid & Anti-Backfire Solenoid 42 4.3 Checking the Key Switch
43
Checking the Crank Relay
44
Checking the Neutral Switch
45
Checking the Neutral Relay
46
5 Drive System
48
Checking the Tow Valve
49
Adjusting the Drive Control Cable
50
Checking the Drive System Operating Pressure
51
Checking the Drive System Relief Pressure
52
Checking Drive Motors for Binding
53
Checking Oil Flow through the Drive Motors
55
6 Vibration System and Steering
56
Checking the Engine Speed and Vibration Speed
57
Troubleshooting a System that Vibrates Poorly
58
Checking the Vibration Solenoid Valve
60
Checking the Vibration Switch
61
7 Steering System
62
Checking the Steering System Hydraulic Pressure
62
Troubleshooting the Steering System
63
8 Spray System
64
Troubleshooting the Spray System
64
Checking Power to the Spray Bar Pump
65
Checking the Pump Timer Module
66
Checking the Spray System Switch
67
9 Disassembly & Assembly
68
Tools Required for Disassembly/Assembly Procedures
68
Information Regarding Replacement Parts
68
Information Regarding Reference Numbers ( )
68
Information Regarding Threadlocking Compounds
68
Removing the Articulating Joint
69
Installing the Articulating Joint
70
Removing the Rear Drum
71
Installing the Rear Drum
73
Removing the Brake and Brake Cable
75
Installing the Brake and Brake Cable
77
Removing Rear Drive Motor
79
Installing the Rear Drive Motor
81
Removing the Front Drum
83
Installing the Front Drum
85
Removing the Front Drive Motor
87
Installing the Front Drive Motor
88
Removing the Exciter
89
Installing the Exciter
91
Disassembling the Exciter Bearings
93
Assembling the Exciter Bearings
95
Removing the Control Cable and Control Lever
97
Installing the Control Cable and Control Lever
99
Removing the Exciter Pump
100
Installing the Exciter Pump
101
Removing the Drive Pump
102
Installing the Drive Pump
103
Removing the Engine
104
Installing the Engine
106
Removing the Steering Valve
108
Installing the Steering Valve
110
Removing the Hydraulic Tank
112
Installing the Hydraulic Tank
114
Removing the Fuel Tank
116
Installing the Fuel Tank
118
10 Schematics
120
Hydraulic Schematic
120
Hydraulic Schematic Components
121
Electrical Schematic Identification-RD 12A
121
Electrical Schematic "A"-RD 12A
122
Electrical Schematic "A" Components-RD 12A
123
Electrical Schematic "B"-RD 12A
124
Electrical Schematic "B" Components-RD 12A
125
Electrical Schematic-RD 12
126
Electrical Schematic Components-RD 12
127
11 Technical Data
128
Engine
128
Roller
129
Lubrication
129
Dimensions
130
Sound Measurements
131
Measurements of Operator Exposure to Vibration
131
Hydraulic Pressures
132
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Wacker Neuson RD 12A Specifications
General
Brand
Wacker Neuson
Model
RD 12A
Category
Utility Vehicle
Language
English
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