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EPG-SPRINT
WAGNER EPG-SPRINT Original Service Manual
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C
E
R
T
I
F
I
E
D
Order No
.
2309350
V
ersion
09/2017
Germany
88677
Phone
T
elefax
E-mail
ts-powder@wag
ner-group.c
om
Switzerland
W
agner I
nternational A
G
9450
Phone
T
elefax
More contact addresses on the internet at:
Company/L
ocations/W
AGNER worldwide
Subject to changes without notice
Document No. 11086007
V
ersion H
107
Table of Contents
Table of Contents
3
General Information
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
Languages
7
Abbreviations
7
Correct Use
8
Device Type
8
Type of Use
8
Use in an Explosion Hazard Area
8
Safety Parameters
9
Reasonably Foreseeable Misuse
9
Residual Risks
10
Identification
11
Explosion Protection Identification in Accordance with Atex
11
Permissible Device Combinations
11
General Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
Personnel Qualifications
12
Safe Work Environment
12
Safety Instructions for Staff
13
Safe Handling of WAGNER Powder Spray Devices
13
Grounding the Device
13
Product Hoses
13
Cleaning
14
Handling Powder Lacquers
14
Protective and Monitoring Equipment
15
Safety Feature Identification
16
Description
17
Fields of Application, Correct Use
17
Technical Data
18
Epg-Sprint
18
Epg-Sprint Xe
20
Permitted Accessories
22
Scope of Delivery
22
Scope of Delivery of EPG-SPRINT
22
Scope of Delivery of EPG-SPRINT XE
22
Operating Elements of EPG-SPRINT
23
Overview of Control Panel Front Side
23
Connections on the Rear Side of the EPG-SPRINT
28
Operating Elements of EPG-SPRINT X/EPG-SPRINT XE
30
Overview of Control Panel Front Side
30
Connections on the Rear Side of the Epg-Sprint X
35
Connections on the Rear Side of the EPG-SPRINT XE
37
Spare Parts
39
How Can Spare Parts be Ordered
39
EPG-SPRINT Control Unit
40
EPG-SPRINT X Control Unit
43
EPG-SPRINT XE Control Unit
46
Resources and Special Tools
49
Handling the Release Tool for the Air Diffuser
50
Repair Work
51
Personnel Qualifications
51
Safety Instructions
51
Replacing a Proportional Valve
53
Replacing the Incremental Encoder
55
Replacing the Display Print
56
Parameters for Service Purposes
57
Test Parameters
58
Calibration Parameters
58
Accessing the Service Level (C31-C34)
59
Accessing and Adjusting Parameter Value
60
Service Level
61
Parameter C31, Checking Air Outlets
61
Parameter C34, I/O Test (Input and Output)
64
Plant Level
68
Plant Level Parameters
68
Accessing the Plant Level Parameters
69
Parameter C41, Measuring and Calibrating Operating Pressure
70
Parameter C42, Calibrating Air Outlets
71
Parameter C43, Master Reset
74
Parameter C44, High-Voltage Calibration
75
Parameter C45, Default Setting of Offset for Air Channels
78
Measuring Equipment
81
Air Flow Measuring Device
81
Air Pressure Measuring Device
81
High-Voltage Measuring Device
82
Voltmeter
82
Extended Interface for Remote Control
83
Manual Gun Mode
83
Automatic Gun Mode
83
Manual Gun with External Control
84
Recipe Selection Input
84
Selection Via Pulse Length
84
Selection with Transfer Protocol
85
Block Diagrams
88
Further Error Messages
90
Software Update
93
Software History
97
Epg-Sprint
97
Epg-Sprint Xe
98
Warranty and Conformity Declarations
99
Important Notes Regarding Product Liability
99
Warranty Claim
99
CE Declaration of Conformity EPG-SPRINT
100
Ec Type Examination Certificate Epg-Sprint
101
CE Declaration of Conformity EPG-SPRINT X/EPG-SPRINT XE
103
Ec Type Examination Certificate Epg-Sprint X/Epg-Sprint Xe
104
Fm Identification Epg-Sprint/Epg-Sprint X/Epg-Sprint Xe
105
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68 pages
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WAGNER EPG-SPRINT Specifications
General
Brand
WAGNER
Model
EPG-SPRINT
Category
Control Unit
Language
English
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