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Water Process Solutions Encore 700 User Manual

Water Process Solutions Encore 700
128 pages
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ENCORE
®
700 DIAPHRAGM
METERING PUMP
MANUAL NO. WT.440.400.001.UA.IM.1012
V 2.0

Table of Contents

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Water Process Solutions Encore 700 Specifications

General IconGeneral
BrandWater Process Solutions
ModelEncore 700
CategoryWater Pump
LanguageEnglish

Summary

Ordering Information

Introduction to Encore 700 Metering Pump

Very Important Safety Precautions

Preventive Maintenance Schedule and Record

Notes on Protective Equipment and Clothing

WPS Headquarters Contact Information

Section 1: Technical Data

Technical Data Overview

Overall technical characteristics of the Encore 700 Series Metering Pumps.

Material Identification and Composition

Chemical composition of materials used in the metering pump manufacture.

Pump Capacity Specifications

Pump capacity for direct and pulley drive configurations.

Pump Compatibility with Liquids

Compatibility of the metering pump with various liquid materials.

Section 2: Installation

General Installation Information

Information for satisfactory service and pump installation.

Equipment Unpacking

Instructions for unpacking the pump and checking contents.

Pump Mounting Procedures

Proper pump location selection and mounting guidelines.

Pipe Line Diameter and Tubing

Determining proper diameter for suction/discharge lines and tubing.

Typical Installation Diagrams

Visual guides for typical pump installation configurations.

Section 3: Operation

Preparation and Starting Procedures

Steps to prepare and start the pump for operation.

Feed Rate Adjustment Methods

Governing the pump's feed rate via stroke length, frequency, etc.

Pump Calibration Procedure

Steps to calibrate the pump against actual back pressure.

Theory of Operation Explained

Discussion of the pump's operating principles and assemblies.

Section 4: Service and Maintenance

General Service and Maintenance

Overview of routine and corrective maintenance operations.

Periodic Cleaning Procedures

Removing contaminants and deposits from pump parts.

Periodic Preventive Maintenance

Performing maintenance at specified intervals for service life.

Gearbox Lubrication and Oil Change

Instructions for gearbox oil replacement and maintenance.

Priming Troubles and Suction Loss

Troubleshooting air leaks and obstructions affecting priming.

Hazardous Properties of Sodium Chlorite

Safety information regarding the handling of sodium chlorite.

Cleaning Pump for Sodium Chlorite Applications

Special precautions for cleaning the pump with sodium chlorite.

Parts Inspection After Disassembly

Procedures for inspecting disassembled parts for damage.

Corrective Maintenance Procedures

Correcting discrepant operating or non-operating conditions.

Troubleshooting Guide

Fault isolation and corrective actions for common pump problems.

Section 5: Illustrations and Parts Lists

Direct Drive Parts Illustration

Illustration and parts list for the direct drive configuration.

Pulley Drive Parts Illustration

Illustration and parts list for the pulley drive configuration.

Gearbox Assemblies Parts

Illustrations and parts lists for simplex and double simplex gearboxes.

Liquid End Parts Illustrations

Illustrations and parts lists for various liquid end sizes.

Section 6: Preventive Maintenance Kits and Spare Parts

Encore 700 Spare Parts Overview

Overview of spare parts available for the Encore 700 series.

Maintenance Kits by Pump Size

Maintenance kits categorized by pump size and valve type.

Adapter and Bellow Seal Kit

Kits for adapter and bellow seal replacement.

Electric Motors Specifications

Specifications for electric motors used with the pumps.

Section 7: Capacity Test Data