EasyManua.ls Logo

WEIHONG NCStudio V12 User Manual

Default Icon
48 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
海维宏电子科技股份有限公司
SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD.
1 / 47
NcStudio V12 CCD Control System Manufacturers’ Manual
Version: 2018.10 1st Version
Author: Document Department
Weihong Corporation, All Rights Reserved
This manual is intended for manufacturers of machine tools. It mainly includes:
Configuration and Wiring Diagram
Install Software
Software Interface
CCD Operations
Frequently Asked Questions(FAQ)
Terms
1. Configuration and Wiring Diagram
This section introduces product configuration and wiring.
1.1. Product Configuration
Product configuration can be divided into hardware configuration and software
configuration.
Hardware configuration is as follows:
NC65C controller
Lambda 5M terminal board
EX31A1 terminal board
Camera
WISE driver (Absolute type)
MA/MN/ME/MB series motor (Absolute type)
Handwheel (Optional)
Software configuration is as follows:
NcStudio V12 CCD software
Camera driver

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the WEIHONG NCStudio V12 and is the answer not in the manual?

WEIHONG NCStudio V12 Specifications

General IconGeneral
Operating SystemWindows
Real-time MonitoringYes
Simulation FunctionYes
InterpolationLinear, Circular
Compatible MachinesCNC Routers, Milling Machines
InterfacePCI
Supported File FormatsG-code
Language SupportMultiple languages
Control ModePosition Control
Control SystemWEIHONG NCStudio V12

Summary

Configuration and Wiring Diagram

Product Configuration

Details hardware and software components for system setup.

Wiring Diagram

Illustrates the physical connections between system components.

Terminal Board Wiring Diagrams

Provides detailed wiring schematics for Lambda 5M and EX31A1 terminal boards.

Software Installation

Install Camera Driver

Step-by-step guide for installing the necessary camera driver software.

Install NcStudio V12 Control System

Instructions for installing or re-installing the NcStudio V12 CCD control system software.

Operating Interface Overview

Functional Windows

Describes various functional windows for machine control and monitoring.

Coordinate System Window (Coor)

Displays machine and workpiece coordinate systems for precise positioning.

Tool Path Tracking Window

Visualizes the real-time machining path of the tool.

Workpiece Offset Window

Allows setting workpiece and public offsets for programming and movement.

HD List Window

Lists local and USB program files, and access to program wizards.

Workpiece Centering Window

Guides defining the workpiece origin by finding the center point.

CCD Setting Window

Enables execution of CCD setup operations and adjustments.

Parameter Settings Window

Displays and allows modification of all system parameters.

Port Information Window

Shows status and description of system input/output ports.

Absolute Function Setup

Configures machine origin (datum) for absolute positioning.

Control Buttons and Shortcuts

Explains the function of operating buttons and F-key shortcuts for machine control.

Port Communication Status

Area for detecting communication status between software and hardware.

Tool Data Display

Area to view current tool information and access compensation parameters.

Manual Axis Control

Controls axis movement and selects feed modes for manual operation.

CCD Operations and Debugging

Camera Setup

Guides setting camera parameters like exposure and gain for optimal imaging.

CCD and Machine Debugging

Procedures for debugging CCD camera and machine tool after installation or repair.

Focal Length Measurement

Steps to measure and set the camera's focal length for clear imaging.

Magnification Measurement

Process to determine the pixel-to-displacement ratio for accurate measurements.

Spindle-CCD Offset Measurement

Method to measure and compensate for the spatial offset between spindle and camera.

Workpiece and CCD Alignment

Settings for aligning the CCD camera with the workpiece features.

Image Matching Mode Setup

Configures the image matching mode based on feature point similarity.

Shooting Point Procedures

Details methods for shooting single, two, three, or four points for feature detection.

Template Editing

Guides creating and refining templates for feature point extraction.

Advanced Operations

Covers auxiliary operations like display modes, array machining, and compensation.

Picture Display Modes

Options for displaying live or captured images from the camera.

Array Machining Execution

Instructions for performing array machining operations.

Enabling CCD Functionality

Steps to enable or disable the CCD system for machining.

Workpiece Origin via CCD Center

Sets the workpiece origin using the CCD center for specific shooting methods.

Safety Offset Configuration

Sets safety offsets to prevent damage during machining of small or tiled areas.

Workpiece Offset Compensation

Compensates for workpiece tilt by adjusting offsets for each station.

Workpiece Size Compensation

Adjusts for deviations between the ideal and actual workpiece dimensions.

Z-axis Depth Compensation

Applies Z-axis depth adjustments for replaced workpieces in array machining.

Automatic Layer Compensation

Manages tool length compensation automatically to increase tool reuse.

Troubleshooting and FAQs

CCD Error Sources

Explains potential errors in the CCD and their causes, like pixel accuracy.

Workpiece Error Analysis

Discusses workpiece error determination based on shooting point accuracy.

Resolving Workpiece Errors

Steps to troubleshoot errors by checking magnification and camera installation.

Camera Installation Test

Procedure to test camera and lens installation for stability and accuracy.

Shooting Point Accuracy Impact

Explains how incorrect shooting point positions affect machined workpiece quality.

Simulation vs. Actual Machining

Highlights key differences between simulation and real machining processes.

Feature Point Selection Criteria

Defines requirements for selecting unique feature points for magnification measurement.

Glossary of Terms

Related product manuals