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WEIHONG NK105 User Manual

WEIHONG NK105
104 pages
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上海维宏电子科技股份有限公司
SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD.
Manufacturer Manual of NK105 Integrated CNC System
(Applicable to NK105G3 Handheld Box)
Version: 2020.5 1st Version
Author: Product Supporting Department
Weihong Corporation, All Rights Reserved
1 System overview................................................................................................................................................. 1
1.1 NK105 (E) Control Box with Four Axes ................................................................................. 1
1.1.1 Schematic Diagram .............................................................................................................. 2
1.1.2 Dimension Drawing (Unit: mm) .................................................................................. 3
1.2 NK105G3 Handheld Box.................................................................................................................. 3
1.2.1 Button Definition................................................................................................................... 4
1.2.2 Dimension Drawing (Unit: mm) ............................................................................... 10
1.3 Main Software Interface ............................................................................................................... 10
1.3.1 General NK105 with Four Axes ................................................................................. 11
1.3.2 General NK105 with Double Z Axes ....................................................................... 12
2 Wiring ..................................................................................................................................................................... 13
2.1 Signal Type ........................................................................................................................................... 13
2.1.1 Binary Input Signal ........................................................................................................... 13
2.1.2 Open Collector Output Signal ..................................................................................... 14
2.1.3 Analog Output Signal ....................................................................................................... 14
2.1.4 Differential Output Signal ............................................................................................. 15
2.2 Terminal Definition ......................................................................................................................... 15
3 Basic Commissioning .................................................................................................................................... 16
3.1 Start the System................................................................................................................................. 16
3.2 Select the Axis Mode ....................................................................................................................... 17

Table of Contents

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WEIHONG NK105 Specifications

General IconGeneral
ModelNK105
CategoryControl Systems
Output VoltageDC 24V
Output Current5A
Operating Temperature0°C to 45°C
Storage Temperature-20°C to 60°C
Humidity20% to 90% (non-condensing)

Summary

System Overview

NK105 (E) Control Box with Four Axes

Introduces schematic and dimension drawing of the NK105(E) control box.

NK105G3 Handheld Box

Introduces button definitions and dimension drawing of the NK105G3 handheld box.

Main Software Interface

Explains the main software interface for NK105 with different axis configurations.

Wiring

Signal Type

Lists and describes the supported signal types for NK105 (E) control box.

Terminal Definition

Details the terminal definitions for the NK105 (E) control box.

Basic Commissioning

Start the System

Describes the initial steps to power on and start the NK105 system.

Select the Axis Mode

Explains how to select the axis mode for NK105 with double Z axes.

Activate the Axis

Details the process of activating axes for NK105 with double Z axes.

Adjust the Port Polarity

Guides on adjusting the polarity of input/output ports in the software.

Set Pulse Equivalent

Explains how to set the pulse equivalent parameter for machine control.

Adjust the Axis Direction

Covers checking and adjusting the positive direction of each axis.

Set the Workbench Travel

Details setting the valid motion range (soft limits) for machine axes.

Set the Machine Origin

Explains how to define the machine origin, a fixed point for the tool.

Set the Spindle

Describes setting spindle parameters like ON/OFF delay and speed.

Quick Start

Execute Returning to the Machine Origin

Guides on returning the machine tool to its origin point.

Load a Program File

Explains how to load machining program files from USB or host.

Select a WCS

Describes selecting the Work Coordinate System (WCS) for machining.

Define the Workpiece Origin

Defines the workpiece origin according to actual position.

Set the Tool Number

Details setting the tool number for Z1 and Z2 axes on NK105.

Execute Fixed Calibration

Guides on measuring the tool at a fixed position to confirm offset.

Start Machining

Describes the procedure to start the machining process.

Adjust Machining

Covers adjustments during machining like feedrate, spindle speed, and fine adjustment.

Common Operations

Set the Machining Wizard

Describes setting up wizards for rectangular or circle milling.

Execute Selective Machining

Explains customizing start and end lines for machining.

Parse the Simulation Range

Guides on parsing loaded files for simulation and calculating ranges.

Set the Stop Position

Details setting the spindle stop position after machining.

Use Array Machining

Explains setting up parameters for array machining.

Save the Workpiece Origin

Describes saving the current position as a workpiece origin.

Select an Adjacent Point for Machining

Guides on selecting the nearest point to the spindle for machining.

Parameter Maintenance

Back up Parameters

Explains how to back up system parameters to a file.

Restore Back-up Parameters

Guides on restoring previously backed-up system parameters.

Restore Parameters to Factory Settings

Details restoring system parameters to their default factory settings.

Export Parameters

Explains exporting parameters to a USB flash disk.

Import Parameters

Guides on importing parameters from a USB flash disk.

Import the Compensation File

Details importing screw error compensation files.

System Maintenance

Switch the Language

Explains how to switch the system language (Chinese, English, Polish).

Export Logs

Guides on exporting system log files to a USB flash disk.

Update the System

Details the process of updating the system software.

Update the System Application

Explains updating the system application after a breakdown.

Update the System Image

Guides on updating the operation system using a system image file.

Use Registration

Explains the process of registering the software using a code.

Use Writing Numbers

Guides on writing numbers again if the system type mismatches hardware.

Set Help Interface

Details setting the delay time for the Help interface pop-up.

Restart the System

Explains how to restart the NK105 system.

Exit the System

Guides on how to exit the NK105 system.

Delete Logs

Explains deleting log files to free up disk space.

Check Disk Space

Guides on checking the total and used disk space.

Modify the Manufacturer Password

Details how to modify the manufacturer password.

System Diagnosis

Check System Information

Guides on checking software version, board card number, etc.

Check Buttons

Explains how to check the functionality of buttons on the handheld box.

Check Input Ports

Guides on checking the polarity of input ports.

Check Output Ports

Explains how to check if output ports are normal via running lights.

Check LED Lights

Guides on checking if LED lights on the handheld box are normal.

System Parameters

Operator Parameters

Lists various parameters configurable by the operator.

Machining Wizard

Details parameters for the machining wizard, like engraving depth.

Velocity

Explains parameters related to G00 and Gxx speeds.

Returning to the Machine Origin before Machining

Describes the "Back REF First" parameter for returning to origin.

Z Position at Pause

Details Z-axis positioning parameters at pause.

Offset

Explains public and work offset parameters.

Cycle Machining

Details parameters for cycle machining like process, times, interval.

Command

Explains command parameters like G73_G83 Retract, Ignore F/S code.

Stopping the Spindle

Details parameters for stopping the spindle at pause, stop, or end.

Override

Explains parameters for feedrate override in manual and jog modes.

File

Details parameters related to file processing (DXF, ENG, PLT).

Tool Change

Explains parameters related to automatic tool changing.

Red Light

Details the "Process End Tip" parameter for the red light.

Calibration Height

Explains the "Cali. Height" parameter after calibration.

Tool Compensation

Details parameters for enabling and typing tool compensation.

Manufacturer Parameters

Lists parameters configurable only by the manufacturer.

Velocity

Details manufacturer parameters for velocity like Decel. Dist., Approach Speed.

Axis Output Direction

Explains parameters for axis output direction.

Pulse Equivalence

Details parameters for pulse equivalence (mm/p).

Workbench Travel

Explains the "Machine Stroke" parameter for workbench travel.

Tool Change Travel

Details parameters for tool change travel limits.

Travel Limit

Explains the "Travel Limit" parameter.

Machine Origin

Details manufacturer parameters for machine origin.

Spindle

Explains manufacturer parameters for spindle like ON/OFF Delay, Speed.

Rotary Axis

Details manufacturer parameters for rotary axes.

A-axis

Explains manufacturer parameters for the A-axis.

Compensation

Details manufacturer parameters for compensation like Screw Error, Backlash.

Presetter Thickness

Explains the "Cali Thickness" parameter for presetter.

Interpolation Algorithm

Details the "Algorithm" parameter for interpolation.

Arc Increment

Explains the "Arc Increment" parameter for arc mode.

Arc Radius Tolerance

Details the "Arc Tolerance" parameter.

Look-ahead Segment

Explains the "Forward LookSeg" parameter.

Origin Sign

Details the "Sign of BKREF" parameter.

Safety Height

Explains the "Safety Height" parameter.

Lubrication

Details parameters for lubrication like Enable Auto Lube, Time Interval.

G00 Feed 100 Percent

Explains the parameter for enabling 100% feedrate override for G00.

Smoothing Time

Details the "Smoothing Time" parameter for toolpath.

Corner Option

Explains the "Corner Option" parameter for corner smoothing.

Corner Tolerance

Details the "Corner Toler" parameter.

Spindle Space

Explains the "Spindles Spac" parameter.

Decreasing Time to Soft Limit

Details the "Soft Limit Time" parameter.

Smoothing Time for Override

Explains the "Feed Smooth T" parameter.

Override Acceleration

Details the "Max Frp Acc" parameter.

Deceleration Time at Pause

Explains the "Deceleration" parameter.

Drive Parameters and Wiring Diagrams

Drive Parameters

Lists drive parameters for various brands.

Wiring Diagrams between NK105(E) Control Box and Different Drives

Provides wiring diagrams for different drive types.

Legal Notices

Description of Further Rights and Restrictions

Outlines further rights and restrictions for using the software product.

Intellectual Property Rights Notice

Details intellectual property rights owned by Weihong Company.

After-sales Guarantee

Explains the after-sales guarantee for the software carrier.

Limitation of Liability

States the limitations of liability for Weihong Company.

Termination

Covers conditions for termination of the license agreement.

Applicable Law

Specifies the applicable laws and regulations for the agreement.

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