BDA CS 300 – 06/15 – REV. B Page 45 / 84
Table of Contents
1 Introduction ......................................................................................................................................... 47
1.1 Product Specification .................................................................................................................. 47
1.2 Conformity ................................................................................................................................... 47
1.3 Dealing with the Operating Instruction ........................................................................................ 47
2 Safety .......................................................................................................................................... 48
2.1 Warning & Safety Precautions in this Operating Instruction ....................................................... 48
2.2 Safety Precautions ...................................................................................................................... 48
2.3 Responsibilities ........................................................................................................................... 50
2.4 Designed Use .............................................................................................................................. 51
2.5 Predictable Misuse ...................................................................................................................... 51
2.6 Hazardous Areas ........................................................................................................................ 51
3 Shipment .......................................................................................................................................... 52
3.1 Packing........................................................................................................................................ 52
3.2 Packing Contents ........................................................................................................................ 52
4 Technical Description ......................................................................................................................... 53
4.1 Overview Electric Crimping Machine CS 300 ............................................................................. 53
4.2 Machine Identification ................................................................................................................. 53
4.3 Technical Data ............................................................................................................................ 54
4.4 Operating Elements .................................................................................................................... 54
4.4.1 Touch Display ....................................................................................................................... 54
4.4.2 Key Switch ............................................................................................................................ 55
4.4.3 Release Button ..................................................................................................................... 56
4.4.4 Battery Compartment ............................................................................................................ 57
4.4.5 Integrated Piece Counter ...................................................................................................... 57
4.4.6 Tool Holding Device .............................................................................................................. 57
4.4.7 Foot Pedal ............................................................................................................................. 58
5 Transport and Installation ................................................................................................................... 59
5.1 Transport ..................................................................................................................................... 59
5.2 Installation ................................................................................................................................... 59
6 Commissioning ................................................................................................................................... 60
6.1 Connecting to Power Supply ....................................................................................................... 61
6.2 Inserting the Batteries ................................................................................................................. 62
7 Setup .......................................................................................................................................... 63
7.1 Set the lowest ram position ......................................................................................................... 64
7.2 Double Step Mode ...................................................................................................................... 64
7.3 Set-up Menu Key Position I ........................................................................................................ 65
7.3.1 Display Calibration ................................................................................................................ 66
7.3.2 Manual Motor Movement ...................................................................................................... 66
7.3.3 Service Button....................................................................................................................... 66
8 Mounting the Tool head or Adapter on the Machine .......................................................................... 67
9 Normal Operation, Production Cycle .................................................................................................. 69
9.1 Crimping Process with CSE 30 tool heads ................................................................................. 70
9.2 Crimping Process with CSV 10 Adapter + Tool Heads .............................................................. 70