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Yamaha F5A Service Manual

Yamaha F5A
202 pages
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SERVICE MANUAL
6BV-28197-3M-11
F4B
F5A
F6C

Table of Contents

Other manuals for Yamaha F5A

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Yamaha F5A Specifications

General IconGeneral
Fuel SystemCarburetor
Starting SystemManual
Gear Ratio2.08 (27/13)
Full Throttle RPM Range4500 - 5500 rpm
Ignition SystemCDI
LubricationWet sump
Max Output3.7kW / 5 hp @ 5, 500 rpm
Weight27 kg
Oil Capacity0.4 L

Summary

General Information

Safety While Working

Important safety precautions and procedures for operating and maintaining the engine.

How to Use This Manual

Guide on understanding the manual's format, symbols, and conventions.

Lubricant, Sealant, and Thread Locking Agent

Explains symbols used for lubricants, sealants, and thread locking agents in diagrams.

Special Service Tool

Lists and illustrates specialized tools recommended for safe and effective service procedures.

Specification

Model Feature

Details general features, overall design, and specific model designations.

Model Data

Provides dimension, weight, performance, and technical specifications for power and lower units.

Electrical Technical Data

Lists technical specifications for ignition timing, CDI unit, and charging systems.

Fuel System Technical Data

Details specifications for the fuel system, including fuel joint and primer pump.

Power Unit Technical Data

Covers technical specifications for the engine's power unit, including carburetor and starter.

Lower Unit Technical Data

Provides technical specifications for the lower unit assembly, including gears and shafts.

Specified Tightening Torque

Lists specific torque values for various parts and assemblies across different systems.

General Tightening Torque

Provides general torque specifications for standard fasteners based on size.

Technical Features and Description

Engine Control System

Explains the CDI ignition system, timing control, and cut-off functions.

Power Unit System

Describes the OHV engine, decompressor, blowby gas system, and optional charging system.

Fuel System

Details the carburetor design, operation at different speeds, and built-in primer pump functionality.

Lubrication System

Explains the trochoid oil pump and the engine oil flow for lubrication.

Tilt System

Describes the incorporated reverse lock system that prevents tilting up in reverse.

Lubrication Diagram

Illustrates the flow of engine oil for lubrication of various engine components.

Cooling Flow Diagram

Shows the path of cooling water through the engine for temperature regulation.

Intake and Exhaust Flow Diagram

Illustrates the flow of air and fuel mixture into the engine and exhaust gases out.

Rigging Information

Outboard Motor Installation

Covers warnings and general guidelines for safely mounting the outboard motor onto a boat's transom.

Dimension

Provides detailed exterior dimensions and transom height specifications for the outboard motor.

Uncrating Procedure

Details the steps for safely removing the outboard motor from its shipping crate.

Outboard Motor Mounting

Explains the process and considerations for properly mounting the outboard motor for optimal performance.

Rigging Recommendations

Offers advice on battery requirements and other setup considerations for optimal operation.

Propeller Selection

Guides the user on selecting the correct propeller size and type for optimal boat and engine performance.

Troubleshooting

Outboard Motor Troubleshooting

Provides systematic procedures for diagnosing and resolving common engine problems and malfunctions.

Electrical System

Electrical Component and Wiring Harness Routing

Illustrates the location and routing of electrical components and wiring harnesses on the port and top sides.

Checking the Electrical Component

Details methods for testing electrical components using peak voltage measurements and digital testers.

Charging Unit and Component

Explains how to check the lighting coil and Rectifier Regulator for proper function.

Ignition Unit and Component

Covers procedures for checking the ignition spark, spark plug cap, and engine shut-off switch.

Fuel System

Hose Routing

Shows the correct routing for fuel, blowby, oil return, and cooling water hoses.

Fuel Tank

Details the components and procedures for removing, checking, and installing the fuel tank assembly.

Intake Silencer

Covers procedures for removing, installing, and adjusting the intake silencer and related throttle components.

Carburetor

Explains carburetor operation, disassembly, checking, and assembly for optimal fuel mixture.

Fuel Pump

Details procedures for removing, checking, disassembling, and assembling the fuel pump.

Power Unit

Power Unit (Check and Adjustment)

Covers checks and adjustments for compression, ignition timing, CDI air gap, and valve clearance.

Manual Starter

Details procedures for removing, disassembling, checking, and assembling the manual starter mechanism.

Power Unit Assembly

Provides steps for removing and installing the complete power unit assembly onto the lower unit.

Flywheel Magnet

Covers procedures for removing and installing the flywheel magnet, including CDI unit checks.

Crankcase

Details procedures for removing, checking, and installing the crankcase, oil pump, and related components.

Cylinder Head

Covers removal, disassembly, checking, refacing, and assembly of the cylinder head and its components.

Cylinder Block

Details disassembly, checking, and assembly of the cylinder block, pistons, rings, crankshaft, and camshaft.

Lower Unit

Lower Unit

Provides an overview of the lower unit and procedures for its removal and checking.

Water Pump and Shift Rod

Details procedures for removing, checking, and installing the water pump and shift rod components.

Propeller Shaft Housing

Covers removal, disassembly, and assembly of the propeller shaft housing and related gears.

Drive Shaft and Lower Case

Details procedures for removing, disassembling, checking, and assembling the drive shaft and lower case.

Bracket Unit

Tiller Handle

Details disassembly, assembly, and adjustment procedures for the tiller handle assembly.

Bottom Cowling

Covers disassembly and assembly procedures for the bottom cowling, including related components.

Upper Case and Shift Lever

Details removal, checking, and installation procedures for the upper case and shift lever mechanisms.

Clamp Bracket

Provides procedures for disassembling and assembling the clamp bracket for mounting the motor.

Maintenance

Outline

Introduces the importance of periodic checks and maintenance, and provides an interval chart.

Predelivery Check

Lists essential checks to be performed before delivery to ensure smooth operation and customer satisfaction.

General Periodic Maintenance

Details routine maintenance tasks, including checking various systems and changing fluids.

Appendix

Wiring Diagram

Provides a wiring diagram and legend symbols for electrical system connections.

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