2-34
CABLE ROUTING
1 Front brake hose (ABS Hydraulic unit to front
brake master cylinder)
2 F
ront brake hose holder
3 O
2
sensor lead
4 F
ront wheel sensor lead
5 Br
ake hose (ABS Hydraulic unit to front brake
caliper)
6 S
park plug lead
7 Igni
tion coil
8 Br
eather hose (Fuel tank)
9 AC m
agneto lead
0 Hor
n lead
A Wi
re harness
B Clam
p cover
C Cl
amp
D Eng
ine stay (Left)
E Eng
ine stay (Right)
F Fr
ame
G Pl
astic band
H Horn
I O
2
sensor
È Pass the clutch cable from cable guide of brake
hos
e holder.
É O
2
sensor lead and front wheel sensor lead shall
be passed over the brake hose.
Ê Lead cover shall be inserted properly after con-
necting the lead.
Ë Clamp shall be inserted in the hole of frame.
Ì Breather hose (fuel tank) shall be passed under
the wir
e harness.
Í All the couplers shall be properly covered with
co
uplers cover, after connecting and can be in
random order.
Î Clamp the AC magneto lead to upper side of
fr
ame with plastic band and ensure band should
not be on bare lead.
Ï Clamp the O
2
sensor lead (white mark) at the
end of horn bracket (frame) using plastic band,
and lead shall be adjusted from upper side of the
band without slack.
Ð Spark plug lead shall be screwed and tighten
with
spark plug cap. (Pull off strength of spark
plug lead shall be minimum 30 N).
Ñ Brake hose, O
2
sensor lead, front wheel sensor
lead and horn lead shall be properly arranged
with frame from outside of the vehicle in mention
order.
Ò Coupler cover of O
2
sensor lead shall not be
turned up.
Ó Clamp shall be inserted in the hole of frame.
Ô Pass both the throttle cables (pull & return)
betwe
en left & right engine stay.
Õ Pass the ignition coil lead between left engine
s
tay and frame.
Ö Set the tip of the clamp to the inner side, tip of
the
band should not be cut.
× Set the tip of the clamp to the inner side cut the
tip
of the band, maximum length of band tip
5 mm.
Ø Horn lead shall be adjusted without slack from
upp
er side of clamp.
Ù L-type terminal shall be directed to inside of
ve
hicle.
Ú Clamp shall be inserted in the hole of brake
hos
e holder.
Û Set the tip of the clamp to the front side cut the
tip
of the band, maximum length of band tip
5 mm.
Ü Pink (Outside of the vehicle).
Ý Brown (Inside of the vehicle).
B9X-F8197-E0.book Page 34 Thursday, July 16, 2020 2:28 PM
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