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Zaxis Isaac HD - User Manual

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User’s Guide
Ver. 2.01
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Summary

For Your Safety

Three Year Limited Warranty

Introduction to Isaac HD

Operating Environment Conditions

Specifies the conditions under which the device should be operated.

Front Panel Components

Touch Screen Interface and Indicators

The liquid crystal touch screen display is the primary control.

Front Panel Buttons and Ports

Description of Abort, Start buttons, and Test Ports.

Rear Panel Components

Power Entry and Air Supply Connections

Includes power socket, air supply connection, and regulator.

Data Interface and Control Ports

Serial output, Ethernet, and option space connections.

i-Kit Rear Panel Components

i-Kit Power, Interface, and Supply Connections

Power, I/O, RS232, Ethernet, and test supply connections.

Control Screen Navigation

Accessing Program, Units, and Calibration

Navigating to program, unit settings, and calibration menus.

Test Setup and Pressure Configuration

Setting Test Pressure and Tolerances

Setting test pressure, tolerances, and channel enablement.

Linking Tests and Program Flow

Linking tests together for sequential execution.

Electronic Regulator Setup

Electronic Regulator Pressure Setting

Setting test pressure with an electronic regulator.

Manual Regulator Setup

Manual Regulator Pressure Setting

Setting test pressure with a manual regulator.

Test Timer Configuration

Configuring Test Timers

Settings for Fast Fill, Fill, Settle, Test, and Vent timers.

Test Limits Configuration

Setting Test Limits

Setting limits for decay, occlusion, flow, and burst/crack tests.

Introduction to Calibration

Calibration Definition and Importance

Explains the process of determining instrument accuracy.

Pressure Sensor Calibration

Manual Pressure Sensor Calibration Procedure

Procedure for calibrating pressure sensors with regulators.

Flow Calibration

Flow Calibration Setup

Typical setup for calibrating flow sensors.

Available Test Types

Overview of Testing Techniques

Lists the various testing methods supported by the Isaac.

Pressure Decay (PD) Test Operation

PD Test Timers and Phases

Configuration of Fast Fill, Fill, Settle, and Test timers.

Mass Flow Testing

Mass Flow Test Parameters

Settings for mass flow tests, including fill steps.

Burst Testing

Burst Test Parameters

Parameters for burst tests, including pressure limits.

Occlusion Testing

Occlusion Test Setup Details

Setup for occlusion tests, including exceptions and clamping.

Crack Testing

Crack Test Procedure and Sensors

Details on crack tests, including sensitivity and sensors.

Test Fixture and Tooling Design

Fixture Design Considerations

Key points for operator safety, materials, sealing, size, and components.

Engineering Data and Calculations

Pressure to Flow Rate Conversion

Formula and explanation for converting pressure to flow rate.

Fundamental Physical Laws

Pressure and Air Properties

Explains fundamental physical laws related to pressure and air.

Glossary of Terms

Key Term Definitions (A-D)

Definitions of key terms starting with A, B, C, D.

Key Term Definitions (F-M)

Definitions of terms starting with F, L, M.

Key Term Definitions (P-S)

Definitions of terms starting with P, R, S.

Key Term Definitions (T-V)

Definitions of terms starting with T, U, V.

Maintenance and Troubleshooting

Special Precautions for Service

Precautions for ensuring flex-ribbons are seated correctly during service.

Internal Leak Detection

Factory Baseline Leak Test

Parameters for a factory baseline leak test to detect internal leaks.

Valve Manifold Maintenance (Type 1)

Type 1 Valve Manifold Cleaning Procedure

Procedure for cleaning the 2-Way valve in the manifold.

Valve Manifold Maintenance (Type 2)

Type 2 Valve Manifold Cleaning Procedure

Procedure for cleaning debris from the Type 2 Valve Manifold.

Filtration System Maintenance

Filter Inspection and Cleaning

How to inspect and clean the filter media.

Fuse Information

Fuse Specifications

Specifies the type and rating of installed fuses.

Zaxis Isaac HD Specifications

General IconGeneral
BrandZaxis
ModelIsaac HD
CategoryTest Equipment
LanguageEnglish

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