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AC 800M
ABB AC 800M Manual
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PM8xx/TP830 Proces
sor Unit – General
Sectio
n 1 Introduction
36
3BSE036351-510 A
Fi
g
u
r
e
5.
PM861/PM864/PM865/PM
866 – Functional Bloc
k Diagr
am
RT
C
CPU
Comm
unication
Control
lers
System
and us
er
me
m.
Logic
2
1
3
L+
L-
SA
SB
1
2
4
3
B+
B-
S
Ethernet
Etherne
t
CN1
CN2
FPG
A
Shadow
me
mor
y
CEX-Bus
Electrical
Op
tic
al
RCU Li
nk
RS232
COM4
R
S
232
COM
4
RS232
COM3
+3.3
V
Batt
ery
+BV
(+3.3V DC)
SB
Com
pac
t
Fl
ash
IN
IT
+24V
R
+5V DC
RCU
Modul
eBus
CEX-B
us
Int
erfac
e
F
P
B
PRIM
DUAL
SA
35
37
Table of Contents
Table of Contents
5
About this User Manual General
23
User Manual Conventions
23
Warning, Caution, Information, and Tip Icons
24
Terminology
24
Applicable Specifications
27
European Union Directive Compliance
27
Ul Listing
27
TÜV Approval
28
Released User Manuals and Release Notes
28
Section 1 Introduction
29
Product Overview
29
AC 800M - General
29
Pm8Xx/Tp830 Processor Unit - General
33
PM891 Processor Unit - General
40
Pm891/Pm86X/Tp830 Processor Unit - Redundancy
47
AC 800M High Integrity
50
Control Software
51
Ethernet Address for Pm8Xx (Except PM891)
52
Ethernet Address for PM891
54
AC 800M Controller - Key Features
56
Product Release History
57
Section 2 Installation
59
Site Planning
59
Site Selection and Building Requirements
59
Cables
62
Power Supply
63
Enclosures
64
Mounting AC 800M Units Onto DIN-Rail
65
Mounting on Metal Sheet
66
Prefabricated Aluminum Profile
67
Installing the Pm86X/Tp830 Processor Unit in Single Configuration
78
Installing PM891 in Single Configuration
87
Installing the Pm86X/Tp830 Processor Unit in Redundant Configuration
90
Installing the PM891 Processor Unit in Redundant Configuration
94
Installing the CEX-Bus Without BC810
97
Installing the CEX-Bus Interconnection Unit BC810/TP857
97
Installing SM810/TP855
104
Installing SM811/TP868
107
Installing the PROFIBUS DP Interface, CI851/TP851
111
Installing the FOUNDATION Fieldbus H1 Interface, CI852/TP852
113
Installing the RS-232C Interface, CI853/TP853
115
Installing the PROFIBUS DP Interface, CI854/CI854A/TP854
116
Installing the Masterbus 300 Interface, CI855/TP853
119
Installing the S100 I/O Interface, CI856/TP856
120
Installing the INSUM Interface, CI857/TP853
121
Installing the Drivebus Interface, CI858/TP858
122
Installing the FOUNDATION Fieldbus High Speed Ethernet Interface, CI860/TP860123
123
Installing the TRIO Fieldbus Interface CI862
124
Unit to Baseplate Alpha Code Lock
124
Bus Termination
124
Installing the Satt I/O Units and CI865 Module
126
Installing the Modbus TCP Interface CI867/TP867
127
Ethernet Twisted Pair Connection
127
Installing the IEC 61850 Interface CI868
128
Installing the AF 100 Interface CI869
128
Installing the PROFINET IO Interface CI871
129
Installing the MOD5 Interface CI872
129
Installing the Ethernet/Ip Interface CI873
130
Installing the Modulebus for Pm8Xx
131
Installing the Modulebus for PM891
132
Installing the Sd83X Power Supply
133
Installing the Mains Breaker Unit
134
Installing the SS823/SS832 Voting Unit
136
Installing the SB821 External Battery Unit
143
Installing the SB822 Rechargeable External Battery Unit
144
Installation of I/O Units
145
Installation in Cabinets
145
Mounting Dimensions for Proper Ventilation
149
Section 3 Configuration
151
General Information
151
Connecting Control Builder
152
Connection to a Control Network
153
Communication Possibilities
154
Controller IP Addresses
157
I/O Systems
158
Drive System
168
Power Supply System
173
Powering Units in the Cabinet
174
Powering Field Equipment Outside the Cabinet
174
Powering from an External Source
176
Section 4 Operation
179
AC 800M Controller (Pm8Xx)
179
Start-Up
182
Start-Up in Redundant Configuration (CEX Bus Considerations)
182
Start Modes
183
Automatic Switch-Over to Backup CPU
184
Verification of Satisfactory AC 800M Operation
185
Verification of Single CPU
185
Verification of Redundant CPU
188
Section 5 Maintenance
191
Preventive Maintenance Frequency Schedule
191
Replacing the Battery
192
Internal Battery
192
SB821 External Battery Unit
195
SB822 Rechargeable External Battery Unit
197
Online Replacement of Unit
198
Exchange of CPU in Redundant Configuration Without BC810
199
Exchange of CPU in Redundant Configuration with BC810
200
Other manuals for ABB AC 800M
Hardware And Operation
230 pages
User Manual
118 pages
Configuration
260 pages
Library Object Style Guide
120 pages
Installation Manual
80 pages
4
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ABB AC 800M Specifications
General
Brand
ABB
Model
AC 800M
Category
Controller
Language
English
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