ABB AC500 V3 - System Manual

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SYSTEM MANUAL

PLC Automation

Automation Builder, programmable logic control-

lers, control panels

Automation Builder, AC500 V3, AC500-eCo V3, AC500-XC V3, AC500-S, CP600, CP600-eCo,

CP600-Pro

Main Page

Table of Contents2
Preface4
Guidance through the Documentations4
Do I Have AC500 V2 or AC500 V34
Regulations5
Older Revisions of this Document5
Use the "Magic Button" to Display Your Current Position in the Table of Contents6
Structure of Safety Notices6
Safety Instructions8
System Overview12
AC500 PLC Product Family12
AC500/S500 System Structure13
AC500-Eco/S500-Eco System Structure14
AC500/S500: Short Description Hardware16
AC500-Eco/S500-Eco: Short Description Hardware20
Ac500-S21
CP600 Control Panels22
Automation Builder: Short Description Engineering Software22
Application Planning24
Processor Module and I/O Selection24
Communication Within the PLC24
Power Supply Dimensioning26
Calculation of the Total Current Consumption26
Dimensioning of the Fuses28
Libraries and Software29
Mechanical Planning and Installation30
Control Cabinet Assembly for AC500 (Standard)30
Control Cabinet Assembly for AC500-Eco32
Mounting and Demounting - General Information33
Optimized Mounting of the Option Boards34
Mounting and Demounting the Terminal Base35
Mounting and Demounting the AC500 Processor Module37
Mounting and Demounting the Terminal Unit38
Mounting and Demounting the Communication Module39
Mounting and Demounting the I/O Module41
Mounting and Demounting the AC500-Eco Processor Module42
Mounting a Processor Module on a DIN Rail42
Demounting a Processor Module Mounted on a DIN Rail43
Mounting a Processor Module on a Metal Plate44
Demounting a Processor Module Mounted on a Metal Plate45
Mounting of TA5301-CFA46
Mounting and Demounting the S500-Eco I/O Module46
Accessories for AC500 (Standard)50
Inserting and Removing a Memory Card51
Accessories for AC500-Eco52
Mounting and Demounting the Option Boards52
Mounting and Demounting of the Terminal Blocks for Onboard I/Os54
Inserting and Removing a Memory Card56
Control Panels CP60057
Wiring58
Grounding Concept58
EMC-Conforming Assembly and Construction59
General Principles59
Cable Routing60
Cable Shields61
Control Cabinet61
Reference Potential62
Equipotential Bonding62
Connection and Wiring63
Ac50064
AC500-Eco71
Control Panels CP60072
Configuration and Programming73
Cyber Security74
Defense in Depth75
Secure Operation76
Hardening79
Certificates Factory Default - no Encryption80
Open Ports and Services83
Commissioning84
Operation86
Status Leds, Display and Control Elements86
PLC Firmware/Application Update86
Control Panel Firmware/Application Update87
Reset to Factory Settings87
Troubleshooting88
Maintenance90
Replace an AC500 Module90
Replace an I/O Module with Hot Swap91
Preconditions for Using Hot Swap91
Compatibility of Hot Swap94
Hot Swap Behavior95
Decommissioning96
Recycling97
Appendix98
Diagnosis Messages Via Display of the Processor Module98
Error Severity E2: Severe Errors99
Error Severity E3: Minor Errors100
Error Severity E4: Warnings104
Error Severity E11: Parameter Errors106
Diagnosis Messages of Communication Modules or Fieldbuses108
PLC Firmware/Application Update Via Memory Card108
Preparation of Memory Card108
Execution of Update Via Memory Card111
Glossary113
Index116

ABB AC500 V3 - System Manual

Table of Contents

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