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ABB ACS2000 User Manual

ABB ACS2000
214 pages
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Medium Voltage Drives
User Manual
ACS2000, 4 kV

Table of Contents

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ABB ACS2000 Specifications

General IconGeneral
Cooling MethodAir-cooled
Motor TypeSynchronous and asynchronous motors
EnclosureIP54
Frequency Range0 Hz
Control PrincipleClosed-loop
Communication InterfacesModbus, Profibus, Ethernet
Storage Temperature-40°C to +70°C
Relative HumidityUp to 95% non-condensing
AltitudeUp to 1000m without derating

Summary

Chapter 1 - Safety

1.1 Meaning of safety instructions

Explains the meaning and importance of safety instructions in the manual.

1.2 General safety information

Provides general safety guidelines and precautions for operating the drive.

1.3 Possible residual risks

Details potential residual risks associated with the drive system.

1.4 Safety labels and signs

Explains the different types of safety labels and signs used on the equipment.

1.5 Potential equipment hazards

Highlights potential hazards associated with the drive equipment.

1.6 Safety measures

Outlines specific safety measures and procedures to be followed.

Chapter 2 - Power electronics and cabinet features

2.1 Overview

Provides a general overview of the ACS2000 drive and its features.

2.2 Drive topology

Describes the main design features and power electronic components of the drive.

2.3 Doors and door locks

Explains the safety features and locking mechanisms for the drive doors.

2.4 Power supply configurations

Outlines the requirements for auxiliary and main power supplies.

2.5 TEU - Terminal Entry Unit

Explains the Terminal Entry Unit for cable connections.

2.6 Cooling

Describes the air cooling system and fan performance.

2.7 Cabinet design

Details the heavy-duty construction of the drive cabinet.

Chapter 3 - Control system

3.1 LV control compartment

Describes the Low Voltage control compartment and its functions.

3.2 Control system configuration and main components

Provides an overview of the control system hardware and interconnections.

3.3 Interface system

Outlines the interface system for data transfer between drive and control systems.

Chapter 4 - Transportation, storage and disposal

4.1 Transportation

Covers transport conditions and procedures for the drive.

4.2 Storage

Provides guidelines for storing the drive.

4.3 Storage and handling instructions for spare parts

Provides instructions for storing and handling spare parts safely.

4.4 Disposal of packaging materials and components

Outlines procedures for disposing of packaging and components.

Chapter 5 - Mechanical installation

5.1 Safety

Emphasizes that mechanical installation must be done by qualified personnel.

5.2 Overview of installation procedure

Lists the main steps involved in the drive installation process.

5.3 Installation site requirements

Specifies requirements for the installation site.

5.4 Drive installation

General guidance for installing the drive.

Chapter 6 - Electrical installation

6.1 Safety

Emphasizes that electrical installation must be done by qualified personnel.

6.2 Overview of installation work

Covers cable selection and installation requirements.

6.3 Cables and wires

Details the types of cables and wires used for connections.

6.4 Cable entry

Describes how cables enter the drive cabinet.

6.5 Ground cable and cable shield connections

Instructions for connecting ground cables and shields.

6.6 Line supply and motor cables

Details line supply and motor cable requirements.

6.7 Auxiliary power, control and fieldbus communication cables

Covers auxiliary, control, and fieldbus cables.

Chapter 7 - Commissioning

7.1 Required qualification

States that commissioning must be done by qualified ABB personnel.

7.2 Procedure

Information on commissioning procedures and start conditions can be obtained from ABB.

7.3 Checklist

Emphasizes the importance of a commissioning checklist for smooth setup.

7.4 Customer assistance

Outlines the expected assistance from qualified customer personnel.

7.5 Customer acceptance

Describes the process of customer acceptance and report signing.

Chapter 8 - Local operation

8.1 Overview

Outlines local operation using the CDP control panel and pushbuttons.

8.2 Safety

States that only qualified personnel should operate the drive system.

8.3 Local operation

Details how to operate the drive locally using the control panel.

8.4 Status messages

Lists and explains the main operating states and messages of the drive.

8.5 Starting the drive system

Recommends documents to have ready before starting the drive.

8.6 Stopping

Instructions on how to stop the motor using the CDP control panel.

8.7 De-energizing the drive

Safety instructions for de-energizing the drive.

8.8 Emergency-off

Describes the emergency-off function and its operation.

Chapter 9 - CDP control panel

9.1 Overview

Introduces the CDP control panel and its capabilities.

9.2 Overview of CDP control panel functions

Lists the main functions that can be performed using the CDP control panel.

9.3 Overview of CDP control panel modes

Outlines the different modes available on the CDP control panel.

9.4 Operational commands

Describes how to issue commands via the control panel.

Chapter 10 - Troubleshooting and maintenance

10.1 General information

General information relevant to troubleshooting and maintenance.

10.2 Identifying electrical equipment

How to identify electrical devices using labels and wiring diagrams.

10.3 Troubleshooting

General guidance on troubleshooting drive malfunctions.

10.4 Maintenance

General information on maintenance tasks.

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