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ACS2000
ABB ACS2000 User Manual
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TOC-6 (
6)
2UEA0012
70 Rev. F
ACS2000
User manual
10.4
Maint
enance
10-1
0
10.4.1
Overview of ma
intenance a
nd service tasks
10-10
10.4.2
Sa
fety 10-1
0
10.4.3
Service acce
ss
10-12
10.4.4
Visual
checks on th
e drive
10-17
10.4.5
Cleanin
g 10-
17
10.4.6
Check
ing wi
re and
cable co
nnection
s
10-18
10.4.7
C
heckin
g and r
eplac
ing fi
lter m
ats
10-18
10.4.8
R
eplac
ing a p
has
e modul
e
10-24
7
9
Table of Contents
default chapter
3
Table of Contents
3
Copyright Notice
15
Document Identification
15
Equipment Covered by the Manual
15
General Information on Manual and Equipment
15
Table GI-1 Identifying the Drive Frame
15
Structure of the User Documentation
16
Contact Information
17
Target Groups and Required Qualifications
17
Intended Equipment Use
18
Relevant Chapters of the Manual
18
User's Responsibilities
18
Quality Certificates and Applicable Standards
19
Trademarks
19
Meaning of Icons
20
Text Conventions
20
Writing Conventions
20
Illustration Conventions
21
Meaning of Terms and Abbreviations
22
Related Documentation
24
Items Covered by Delivery - Frame 1
25
Items Covered by Delivery - Frame 3
27
Identifying the Delivery
28
Table GI-2 Identifying the Drive Frame
28
Tools
28
Chapter 1 - Safety
29
Meaning of Safety Instructions
29
General Safety Information
30
Possible Residual Risks
31
Safety Labels and Signs
32
Safety Labels
32
Safety Signs
35
Potential Equipment Hazards
36
Safety Measures
37
Chapter 2 - Power Electronics and Cabinet Features
41
Overview
41
Drive Topology
42
Topology
42
IFU - Input Filter Unit
45
AFE - Active Front End
45
Figure 4-4 - Frame
47
Figure 5-3 - Frame
47
Figure 5-4 - Frame
47
DC Link
48
INU - Inverter Unit
52
DV/Dt Filter
53
Doors and Door Locks
56
Door Safety Interlocking
57
Power Supply Configurations
58
Auxiliary Power Supply
59
Figure 4-4 - Frame
60
Figure 5-8 - Frame
60
Table 2-1 Current Consumption During Precharge and Auxiliary Power Supply Requirement
60
Table 2-2 Single-Phase Power Supply Requirement
61
Table 2-3 Space Heater Power Supply Requirement
61
Main Power Supply Configuration
62
Power Fuses
62
Table 2-4 Power Fuse Ratings
62
TEU - Terminal Entry Unit
63
Cooling
64
Function
64
Table 2-5 Fan Location and Quantity
64
Cabinet Design
67
Chapter 3 - Control System
69
Control Compartment
69
Control System Configuration and Main Components
71
AMC (Application and Motor Controller) Circuit Board
72
Local Control Panel
75
Interface System
79
Ioec I/O
79
Table 3-1 IOEC Module Configuration
80
Table 3-2 Module Identification
81
Table 3-3 24 V Internal Voltage Supply
81
Standard IOEC2 (A1541) Customer Communication Module
83
Table 3-4 Standard Digital Output Signal Allocation
84
Table 3-5 Standard Digital Input Signal Allocation
85
Table 3-6 Standard Analog Input Signal Allocation
86
Table 3-7 Standard Analog Output Signal Allocation
86
Optional IOEC4 (A1621) Customer Communication Module
87
Table 3-8 Optional Digital Output Signal Allocation
88
Table 3-9 Optional Digital Input Signal Allocation
89
Table 3-10 Optional Analog Input Signal Allocation
90
Table 3-11 Optional Analog Output Signal Allocation
90
Fieldbus Communication Interfaces - Optional
91
Table 3-12 Fieldbus Adapters
91
Pulse Encoder (Option)
93
Motor Temperature Supervision
93
Chapter 4 - Transportation, Storage and Disposal
95
Transportation
95
Unpacking and Inspection
95
Lifting and Transportation
96
Storage
99
Storage Conditions
99
Figure 4-4 - Frame
99
Storage and Handling Instructions for Spare Parts
102
Disposal of Packaging Materials and Components
102
Chapter 5 - Mechanical Installation
103
Safety
103
Overview of Installation Procedure
103
Installation Site Requirements
103
Ambient Operation Conditions
103
Foundation Requirements
104
Recommendations for Cable Ducts and Fire Protection
104
Drive Installation
104
General Notes on Installation
104
Table 5-1 Cabinet Weight
104
Dimensions and Clearances
105
Base Mounting
105
Fan Outlet Box Installation - Frame 1 (if Required)
106
Fan Outlet Box and External Fan Installation - Frames 2, 3 (if Required)
107
Figure 5-3 - Frames
107
Figure 5-4 - Frames
108
Figure 5-4A - Frame
108
Redundant Fan Installation - Frame 1 (Option)
109
Figure 5-8 - Frame
111
Redundant Fan Installation and Removal Procedures - Frames 2, 3 (Option)
112
Figure 5-5 - Frames
112
Figure 5-6 - Frames
113
Figure 5-7 - Frames
114
Chapter 6 - Electrical Installation
117
Safety
117
Isolating Means (MV Switchgear)
117
Overview of Installation Work
118
Cables and Wires
119
Medium Voltage Power Cables
119
Ground Cable
120
Bonding Conductor
120
Auxiliary Power Cables
120
Control Cables
120
Cable Entry
121
TEU (Terminal Entry Unit) for Power Cables and Ground Cable
121
Table 6-1 Control Cable Requirements
121
Cable Entry for Ground Cable, Line Supply and Motor Cables
122
Cable Entry for Auxiliary Power and Control Cables
122
Ground Cable and Cable Shield Connections
123
Recommended Grounding and Bonding of the Drive System
124
Line Supply and Motor Cables
125
Further Information
125
Cable Preparation
125
Cable Connection
127
Table 6-2 Hardware Requirements
128
Auxiliary Power, Control and Fieldbus Communication Cables
130
Further Information
130
Table 6-3 Power Fuse Ratings
130
Cable Preparation
131
Cable Connection
132
Chapter 7 - Commissioning
133
Required Qualification
133
Procedure
133
Checklist
133
Customer Assistance
133
Customer Acceptance
133
Commissioning Checklist
135
Mechanical Installation
135
Electrical Installation
135
MV Switchgear
136
Motor
136
Insulation Tests
136
Power Supply
137
Miscellaneous
137
Chapter 8 - Local Operation
139
Overview
139
Safety
139
Local Operation
139
Overview of Local Operator Panel
139
Lamp-Test Function
141
Status Messages
141
Overview of Status Messages
141
Start Sequence of the Drive
143
Stop Sequence
144
Emergency-Off Sequence
145
Starting the Drive System
146
Checks before Starting the Drive System
146
Starting the Drive System from Remote
146
Starting the Drive System Locally
147
Stopping
149
Energizing the Drive
150
Procedure for Disconnecting the Drive from the Main Power Supply
151
Emergency-Off
154
Function
154
Initiating an Emergency Shutdown
154
Procedure for Starting the Drive System after an Emergency Shutdown
155
Chapter 9 - CDP Control Panel
157
Overview
157
Display and Keypad
157
Overview of CDP Control Panel Functions
158
Overview of CDP Control Panel Modes
158
Identification Mode
159
Actual Signal Display Mode
160
Parameter Mode
167
Function Mode
171
Drive Selection Mode
174
Operational Commands
176
Local Remote Control Location
176
Setting the Direction of Rotation
178
Entering a Setpoint
179
Run Status Indication
180
Chapter 10 - Troubleshooting and Maintenance
181
General Information
181
10.1.1 Required Qualification
181
10.1.2 Warranty Period
181
10.1.3 Training Courses
181
10.1.4 Maintenance Schedule
181
10.1.5 Log Book
181
10.1.6 Spare Parts
181
10.1.7 Further Information
182
Identifying Electrical Equipment
182
10.2.1 Device Identification
182
10.2.2 Cables and Wires
183
10.2.3 Understanding Wiring Diagrams
183
Troubleshooting
183
10.3.1 Alarm and Fault Indications
183
10.3.2 Error Message Levels
184
10.3.3 Standard Troubleshooting Procedure
185
10.3.4 Malfunctioning Grounding Switch
186
10.3.5 Leds and Switches on Pcbs and IOEC I/O Devices
187
Table 10-1 Function of Leds on the AMC Circuit Board
187
Table 10-2 Fieldbus Adapters
189
Maintenance
190
10.4.1 Overview of Maintenance and Service Tasks
190
10.4.2 Safety
190
10.4.3 Service Access
192
10.4.4 Visual Checks on the Drive
197
10.4.5 Cleaning
197
10.4.6 Checking Wire and Cable Connections
198
10.4.7 Checking and Replacing Filter Mats
198
Figure 5-5 - Frame
202
Figure 5-6 - Frame
202
Figure 5-7 - Frame
202
Figure 5-9 - Frame
202
Figure 5-10 - Frame
202
Figure 10-6 - Frame
202
Table 10-3 Filter Mat Identification
202
10.4.8 Replacing a Phase Module
204
Figure 10-7 - Frame
204
Figure 10-8 - Frame
204
Figure 10-6 - Frame
205
Figure 10-7 - Frame
205
Figure 10-8 - Frame
205
Table 10-4 Phase Module Replacement Information
205
Table 10-5 Phase Module Special Tools
205
5
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ABB ACS2000 Specifications
General
Brand
ABB
Model
ACS2000
Category
Industrial Equipment
Language
English
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