ABB CoreSense M10 Installation Guide

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Table of Contents
1 Safety
Symbol definitions ..................................................5
Personnel safety .......................................................7
General lifting and carrying precautions ....7
Handling the analytical unit ............................8
Handling the sensor head ...............................8
Electrical safety ........................................................8
INSTALLATION ON ENERGIZED
TRANSFORMERS ................................................9
Cybersecurity ............................................................9
Improper use ........................................................... 10
Technical limit values ............................................10
2 Introducing the CoreSense M10
Analytical unit .........................................................12
Analytical unit status LEDs ............................14
Analytical unit communication ports ........14
Touchscreen ............................................................15
Sensor head and communication cable ..........16
Sensor head status LEDs ............................... 17
3 Preparing for installation
Considering meteorological conditions .........19
Siting the analytical unit ..................................... 20
Clearance requirements ................................ 20
Siting the sensor head ......................................... 21
Clearance requirements .................................22
Planning your cabling ...........................................23
Planning your communications ........................ 24
Gathering the installation tools........................ 25
Supplied tools .................................................. 25
Spare parts ....................................................... 25
Recommended tools (not provided) ......... 25
Personal protection equipment ................. 25
4 Installing the analytical unit
Precautions .............................................................. 27
Installing the mounting posts ...........................27
Installing the shock absorbers ......................... 29
Placing the unit on the shock absorbers ....... 30
Earthing the analytical unit .................................32
Safety ...................................................................32
5 Installing the sensor head
Precautions ............................................................. 35
Connecting the sensor head ............................. 36
Purging the sensor head..................................... 38
Earthing the sensor head .................................... 41
6 Connecting the CoreSense M10
Safety ....................................................................... 43
Routing the sensor head conduit to the
analytical unit .........................................................44
Connecting the gas lines .................................... 46
Connecting the internal communication cable
.....................................................................................47
Connecting the sensor head DC power cable ...
.................................................................................... 48
Connecting the sensor head AC power cable ...
.................................................................................... 48
Removing the terminal block cover ........... 48
Connecting the cable .....................................50
Connecting the mains AC power cable .......... 52
Safety .................................................................. 52
Connecting the cable ..................................... 53
Powering up the CoreSense M10 ..................... 56
Establishing SCADA connections .................... 56
Establishing RS-485 connections .....................57
Establishing analog 4–20 mA connections .. 58
Outputs .............................................................. 58
Inputs ................................................................. 59
Installing relays ......................................................60
Establishing optical Ethernet connections ....61
Closing the analytical unit door.........................61
7 Configuring CoreSense M10
Establishing communications ..........................64
Modifying default passwords ........................... 65
Setting the date and time .................................. 67
Activating the thermal pump ............................ 69
8 Maintenance and troubleshooting
Closing the analytical unit door.........................71
Cleaning the system ............................................. 71

ABB CoreSense M10 Specifications

General

Brand	ABB
Model	CoreSense M10
Category	Measuring Instruments
Language	English