EasyManua.ls Logo

ABB CoreSense User Manual

ABB CoreSense
122 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
USER GUIDE
CoreSense
Hydrogen and Moisture Sensor

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ABB CoreSense and is the answer not in the manual?

ABB CoreSense Specifications

General IconGeneral
BrandABB
ModelCoreSense
CategoryAccessories
LanguageEnglish

Summary

Safety Information

Symbol Definitions

Defines safety and technical symbols used throughout the document.

General Safety Precautions

General safety precautions and warnings for using the equipment.

Electrical Safety Measures

Electrical safety precautions, grounding, and circuit breaker requirements.

Handling and Environmental Precautions

Precautions for safely handling the sensor unit, including weight and hot surfaces.

Introducing the CoreSense

CoreSense Overview

General overview of the CoreSense sensor and its primary functions.

Preparing for Installation

Required Tools and Equipment

Lists tools required for CoreSense installation, both supplied and additional.

Unpacking and Handling Procedures

Instructions for safely unpacking and handling the sensor unit.

Transformer Siting Recommendations

Guidance on selecting the optimal mounting location on the transformer.

Cabling and Communications Planning

Information on selecting appropriate cables and planning communication setup.

Password Protection Security

Mandatory security measure to change default passwords for user roles.

Installing the Sensor Head

Installation on Transformer Valve

Step-by-step guide to physically install the sensor on a transformer valve.

Bleeding the Sensor System

Procedure to remove air from the sensor system for accurate readings.

Removing the Sensor Cover

Steps to remove the sensor enclosure cover for internal access.

Establishing Electrical Connections

Instructions for making electrical connections and grounding the sensor.

AC Power Line Terminal Block

Details about the AC power input, voltage, frequency, and cable requirements.

RS-485 to SCADA Connection

Wiring details and recommendations for RS-485 communication.

Ethernet to SCADA Connection

Recommendations for Ethernet cabling for SCADA communication.

Optical Ethernet Connection

Information on connecting via optical Ethernet, including cable gland considerations.

Wiring Alarm Relays

How to wire alarm relays for normally closed or open configurations.

Analog 4-20 mA Outputs

Configuration and wiring of analog outputs for hydrogen and moisture.

Analog 4-20 mA Inputs

Wiring instructions for analog inputs, including self-powered and loop-powered.

Reinstalling the Sensor Cover

Steps to properly reinstall the sensor enclosure cover, including O-ring.

Configuring the Sensor Head

Initial Laptop Connection for Configuration

Initial steps to connect a laptop for sensor configuration via web interface.

CoreSense Web Interface Tabs

Overview of the different web interface tabs for data and configuration.

Hydrogen Measurement Settings

Configuration of hydrogen measurement parameters, levels, and rate-of-change.

Moisture Measurement Settings

Configuration of moisture measurement parameters, levels, and rate-of-change.

Administration Settings

Settings for device ID, date/time, network, and remote access.

Communication Settings

Configuration of RS-485, TCP, and 4-20mA output parameters.

Configuring Alarm Levels

Setting user-configurable alarm thresholds for levels and rate-of-change.

Visual Indicators and Alarms

Explanation of LED indicators and their meanings for system status and alarms.

Handling Warnings and Alarms

Recommended actions to take when the sensor reports warnings or alarms.

Post-Installation Checklist

Verification Steps After Installation

Checklist of verification steps to ensure proper installation.

Maintenance Procedures

Replacing the Sensor Fuse

Procedure for replacing the fuse in the sensor unit.

Oil Sampling and Cleaning

Procedures for taking oil samples and cleaning the sensor unit.

Sensor Return Process to ABB

Procedures required before returning the sensor to ABB for service.

FAQ and Troubleshooting

Installation Location and Power Issues

Troubleshooting common issues related to installation location and power.

Connectivity and Web Interface Problems

Troubleshooting connectivity and web interface access problems.

Alarm, Warning, and Data Discrepancy Resolution

Resolving issues with alarms, warnings, and data discrepancies.

Technical Specifications (Appendix A)

Measurement and Electrical Specifications

Details on measurement ranges, accuracy, and electrical input requirements.

Communication and Environmental Specifications

Specifications for communication interfaces and operating environment.

RS-485 and TCP Port Configurations

Default configurations for RS-485 and TCP ports.

CoreSense Hub Option (Appendix B)

Hub Overview and Web Interface

Introduction to the CoreSense Hub option and its web interface.

Hub Visual Indicators and Settings

Explanation of Hub visual indicators and overview of settings panels.

Modbus Sensor Configuration

Process for automatically detecting and configuring Modbus sensors.

Hub Configuration and Device Support

Configuring calculated values, 4-20mA outputs, and device support.

Modbus Table (Appendix C)

Default Modbus Configurations

Default RS-485 and TCP communication settings for Modbus.

Detailed Modbus Parameters

Comprehensive list of Modbus parameters, registers, and functions.

DNP3 (Appendix D)

Default DNP3 Configurations

Default RS-485 and TCP communication settings for DNP3.

IEC 61850 (CoreSense only) (Appendix E)

PIXIT Models Overview

Details on various PIXIT models for IEC 61850 implementation.

MICS and ACSI Conformance Statements

Lists logical nodes and conformance statements for ACSI models.

TICS Mandatory IntOp TISSUES

Overview of implemented IntOp Tissues for IEC 61850.

Sensor Software Update (Appendix F)

Software Update Procedure

Step-by-step guide for updating the CoreSense sensor software.

CoreSense Default Factory Values (Appendix G)

Factory Parameter Defaults

Table of default factory configured values for hydrogen, moisture, system, hardware.

System Events (Appendix H)

Event Descriptions and Recommended Actions

Descriptions of system events and recommended actions for each event.

Definition of Exported Values (Appendix I)

Exported Data Field Definitions

Description of fields exported in Hydrogen.csv, Moisture.csv, and Events.csv files.

Third Party Legal Notices (Appendix J)

Oracle Java SE License Terms

Legal notice regarding the Oracle Binary Code License Agreement.

Related product manuals