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ABB IRB 640 User Manual

ABB IRB 640
152 pages
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Product Manual
3HAC 7579-1
IRB 640
M2000

Table of Contents

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ABB IRB 640 Specifications

General IconGeneral
BrandABB
ModelIRB 640
CategoryRobotics
LanguageEnglish

Summary

On-Site Installation

Lifting the manipulator

Instructions for safely lifting the robot manipulator, including required equipment and procedures.

Assembling the robot

Detailed steps for assembling the robot manipulator onto its mounting surface.

Manually engaging the brakes

Procedure for manually engaging and disengaging the robot's axis brakes.

Transporting and Unpacking

Customer connections on manipulator

Maintenance

Maintenance Schedule

Schedule outlining prescribed maintenance tasks and intervals for the manipulator.

Instructions for Maintenance

General instructions and procedures for performing maintenance on the robot.

Changing the battery in the measuring system

Procedure for replacing the battery in the robot's measuring system.

General Description

Caution

Important safety cautions regarding lifting heavy parts and switching off power.

Axis 1

Replacement of motor

Step-by-step instructions for dismounting and mounting the motor for Axis 1.

Axis 2

Replacing the gearbox

Instructions for dismounting and mounting the gearbox for Axis 2.

Replacing lower arm

Detailed steps for dismounting and mounting the lower arm of the robot.

Axis 3

Replacing motor

Detailed steps for dismounting and mounting the motor for Axis 3.

Replacing gearbox

Instructions for dismounting and mounting the gearbox for Axis 3.

Dismounting upper arm, complete

Detailed instructions for dismounting and mounting the complete upper arm.

Link system

Replacing upper and lower rod

Detailed steps for replacing the upper and lower rods of the robot's link system.

Axis 6

Dismounting the tilt housing

Detailed steps for dismounting and mounting the tilt housing for Axis 6.

Replacing motor/gear axis 6

Instructions for replacing the motor and gearbox assembly for Axis 6.

Motor units

Calibration

General

Overview of the robot measurement system and conditions requiring calibration.

Calibration procedure

Step-by-step guide for calibrating robot axes 1, 2, 3, 5, and 6.

Setting the calibration marks on the manipulator

Procedure for updating revolution counters using calibration marks on the manipulator.

Checking the calibration position

Methods for verifying the robot's calibration position using diskette or jogging.

Manipulator

Circuit Diagram 3HAC 1352-1 Rev. 00

Brake Unit

Circuit diagram for the robot's brake unit.

Axis 1

Circuit diagram for Axis 1, showing its electrical connections.

Axis 2

Circuit diagram for Axis 2, showing its electrical connections.

Axis 3

Circuit diagram for Axis 3, showing its electrical connections.

Axis 6

Circuit diagram for Axis 6, showing its electrical connections.

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