3HEA 802352-001 Rev. A i
Contents
System Settings
M2004, IRC5
1 Safety instructions 3
1.1 Description 3
1.2 Warning symbols (signals) 4
1.2.1 DANGER – Ensure that the main power switch is turned off. 5
1.2.2 WARNING – The unit is sensitive to ESD. 6
2 Calibrating the robot and the additional axes 7
2.1 Updating the revolution counter 7
2.2 Manual setting of the calibration values 9
2.3 Recalibrating the axes 12
2.3.1 Positioners of the types A, L and MTC 12
3 Definition of the tool data (tload) 15
3.1 Definition of the tool data (tload) 15
3.1.1 Welding gun with swan neck: 15
3.2 Setup welding gun without BullsEye® 16
4 Speed data for external axes 17
5 Drivers 19
5.1 Introduction 19
5.1.1 General 19
5.1.2 Parts handling 19
5.1.3 Advanced part 19
5.1.4 RAPID instructions 21
5.1.5 Safety position 23
5.2 Calibration of the station interchange unit for positioner IRBP26
5.2.1 Positioner IRBP with mechanical stop 26
5.2.2 Positioner IRBP without mechanical stop 29
5.3 Work positions 33
5.3.1 Introduction 33
5.3.2 Load position 33
5.3.3 Process position 36
5.3.4 Service position 38
6 Identification of load data for positioners IRBP 41
6.1 Load Identification for IRBP L /C 41
6.1.1 Parameters and movements 42
6.2 Load Identification for IRBP K 43
6.3 Load Identification for IRBP R 44