ABB ProcessMaster

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CI/FEX300/FEX500-EN FEX300, FEX500 EN - 77

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Table of Contents4
Safety7
General Information and Notes for the Reader7
Intended Use8
Improper Use8
Target Groups and Qualifications8
Plates and Symbols9
Safety- / Warning Symbols, Note Symbols9
Transport Safety Information10
Installation Safety Information10
Safety Instructions for Electrical Installation10
Safety Instructions for Operation11
1.10 Technical Limit Values11
1.11 Allowed Fluids11
1.12 Returning Devices12
1.13 Disposal12
Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment)12
1.13.2 Rohs Directive 2002/95/EC12
Device Designs13
Model with Compact Design13
Model with Remount Mount Design14
Transport15
Inspection15
Transport of Flanged Units Smaller than DN 45015
Transport of Flanged Units Larger than DN 40015
Mounting16
General Information on Installation16
Supports for Meter Sizes Larger than DN 40016
Mounting the Measuring Tube17
Torque Information18
Processmaster in Flange Design and Hygienicmaster in Flange or Wafer-Type Design18
Variable Process Connections Hygienicmaster22
Information on EHEDG Conformity23
Information on 3A Conformity23
Installation Requirements24
Flow Direction24
Electrode Axis24
In- and Outlet Pipe Sections24
Vertical Connections24
Horizontal Connections24
Free Inlet or Outlet24
Strongly Contaminated Fluids24
Installation in the Vicinity of Pumps25
Installing the High Temperature Design25
4.5.10 Devices with Extended Diagnostic Functions25
Installation in Pipelines with Larger Nominal Diameters25
Ground26
General Information on Ground Connections26
Metal Pipe with Fixed Flanges26
Metal Pipe with Loose Flanges27
Plastic Pipes, Non-Metallic Pipes or Pipes with Insulating Liner28
Sensor Type Hygienicmaster29
Ground for Devices with Protective Plates29
Ground with Conductive PTFE Grounding Plate29
Electrical Connections30
Routing the Signal and Magnet Coil Cable30
Preparing the Signal and Magnet Coil Cable in the Case of Transmitters with Dual-Compartment Housing31
Cable with Part Number D173D027U0131
Cable with Part Number D173D031U0132
Preparing the Signal and Magnet Coil Cable in the Case of Transmitters with Single-Compartment Housing.3133
Cable with Part Number D173D027U0134
Cable with Part Number D173D031U0134
Connecting the Transmitter35
Connecting the Power Supply35
Transmitter with Dual-Compartment Housing36
Transmitter with Single-Compartment Housing36
Connecting the Signal and Magnet Coil Cables37
Connecting the Flowmeter Sensor38
Metal Terminal Box in the Case of Processmaster and Hygienicmaster38
Plastic Terminal Box in the Case of Processmaster39
Connection Via Cable Conduit40
Protection Class IP 6841
Terminal Connection Diagrams43
Devices with HART Protocol43
Devices with PROFIBUS PA or FOUNDATION Fieldbus44
Connection Examples for the Peripherals45
Commissioning47
Preliminary Checks Prior to Start-Up47
Operation47
Menu Navigation48
Menu Levels49
Process Display50
Configuring the Current Output52
Transmitter with Dual-Compartment Housing53
Transmitter with Single-Compartment Housing54
Commissioning the Unit55
Downloading the System Data55
Parameterizing Via the "Easy Set-Up" Menu Function57
Parameter Overview61
Extended Diagnostic Functions69
General Remarks69
Detection of Partial Filling69
Detection of Gas Bubbles69
Electrode Coating Detection70
Conductivity Monitoring70
Electrode Impedance Monitoring70
Sensor Measurements71
Trend71
Fingerprint71
Checking the Grounding71
Performing the Grounding Check72
Recommended Settings for Diagnostic Limit Values73
Limit Values for the Coil Resistance73

ABB ProcessMaster - Page 79

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