installation &
operating instructions
Design Envelope 4322 & 4372
Tango Pumping Unit
47
5.0 control modes
5.1 constant flow
Design Envelope pumps can be configured to maintain a con-
stant pump flow in a system as the system head varies. This ef-
fectively simulates speed control by a flow meter in the piping.
0
0
20 40 60 80 100
200
400
600
800
1000
1200
120 140 160 180
flow
target curve
Constant Flow Control Curve
5.2 constant pressure
Design Envelope pumps can be configured to maintain a con-
stant pump head in a system as the demand varies. This eec-
tively simulates the mounting of a dierential pressure sensor
at, or near, the pump.
0
0
20 40 60 80 100
200
400
600
800
1000
1200
120 140 160 180
target curve
Constant Pressure Control Curve
5.3 linear pressure
Linear Pressure Control is where the controller is set to control
the speed according to a control ‘curve’ between max and min
flow. This type of control will change the pump speed to ensure
the pump operates on the projected linear control curve, where
the pump head varies directly with the flow. This type of control
is well known globally and is eective as far as the straight lin-
ear line will allow. For more realistic hvac control with superior
energy savings, consider the following control recommendation
5.4 Quadratic Curve Control.
0
0
20 40 60 80 100
200
400
600
800
1000
1200
120 140 160 180
target curve
Linear Pressure Control Curve
5.4 quadratic curve control
Quadratic Pressure Control is where the controller is set to
control the speed according to a control curve between max and
min flow. It is widely recognised that fitting a dierential pres-
sure sensor at the most remote load, across the supply piping
and return piping encompassing the valve and coil set, is the
benchmark scheme for energy eciency.
Design Envelope pumps can replicate this control without the
need for the remote sensor. As the flow required by the system
is reduced, the pump automatically reduces the head developed
according to the pre-set control curve.
0
0
20 40 60 80 100
200
400
600
800
1000
1200
120 140 160 180
target curve
Quadratic Control Curve
5.5 quadratic curve control with minimum
flow protection
This configuration is designed for hvac hydronic systems
where flow sensitive equipment required a minimum flow for
equipment stability; such as a chiller that cannot tolerate flow
below a certain volume. This control will take advantage of the
5.4 Quadratic Curve Control mode, where the pump will in-
crease speed to maintain a minimum flow setting as the system
load is shutting down.
Pump controls can only control the flow to the maximum speed
or motor limit;
0
0
20 40 60 80 100
200
400
600
800
1000
1200
120 140 160 180
target curve
Minimum Flow Setting
5.6 quadratic curve control with maximum
flow protection
This configuration is ideal for hvac hydronic systems where
pumps are generally oversized and a flow limit is required for
system equipment stability and resulting energy savings.