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AUMA SA 16.1 - User Manual

AUMA SA 16.1
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Control
Parallel
Profibus DP
Modbus
DeviceNet
Foundation Fieldbus
Multi-turn actuators
SA 07.1 SA 16.1/SAR 07.1 SAR 16.1
Control unit: electromechanic
with actuator controls
AUMATIC AC 01.1 Intrusive
Assembly, operation, commissioningOperation instructions

Table of Contents

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AUMA SA 16.1 Specifications

General IconGeneral
BrandAUMA
ModelSA 16.1
CategoryController
LanguageEnglish

Summary

Multi-turn Actuators Overview

Product Identification

Details on actuator types SA 07.1 - SA 16.1 and SAR 07.1 - SAR 16.1.

Control Unit Type

Information on the electromechanic control unit with AUMATIC AC 01.1.

Communication Protocols

Lists communication protocols like Modbus, Profibus DP, DeviceNet.

Safety Instructions

Basic Safety Information

Covers standards, directives, and general safety requirements.

Range of Application

Defines the intended use of AUMA multi-turn actuators and prohibited applications.

Qualification of Staff

Specifies requirements for personnel performing installation, commissioning, and maintenance.

Commissioning Safety

Highlights importance of correct settings for safe commissioning.

Operation Safety

Prerequisites for safe operation, fault reporting, and national regulations.

Protective Measures

Responsibility for implementing site-specific protective measures.

Maintenance Safety

Ensures safe operation through adherence to maintenance instructions.

Applications in Ex Zone 22

Requirements for actuators in dust hazardous locations, ZONE 22, per ATEX.

Warnings and Notes

Explains hazard symbols (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

Warning Definitions

Details the meaning of WARNING, CAUTION, and NOTICE signal words.

Warning Structure

Explains the structure of hazard warnings: type, consequence, measures.

References and Symbols

Explains common references, symbols, and menu navigation indicators.

Device Identification

Name Plate Information

Details on actuator, controls, and motor name plates and their content.

Data for Identification

Provides examples of actuator and controls name plates.

Device Type and Size

Lists the actuator series covered by these instructions.

Commission Number and Wiring Diagram

Explains commission number use and feedback signal indication in wiring diagrams.

Control Interface

Specifies Modbus RTU for control via fieldbus interface.

Short Description of Actuators

Defines multi-turn actuators and their operational capabilities.

Actuator Controls (AUMATIC)

Describes AUMATIC control functions, mounting, and operation modes.

Intrusive vs. Non-Intrusive Versions

Distinguishes between electromechanical (intrusive) and electronic (non-intrusive) control units.

Transport, Storage, and Packaging

Transport Safety

Safety instructions for handling hovering loads during transport.

Storage Guidelines

Recommendations for storage to prevent corrosion and temperature damage.

Packaging Materials

Details on packaging materials used and recycling recommendations.

Device Assembly

Mounting Position

Confirms that actuators can be operated in any mounting position.

Handwheel Fitting Procedure

Step-by-step guide for attaching the handwheel to the actuator.

Mounting Actuator to Valve;Gearbox (Type B;E)

Instructions for mounting actuators with output drive types B, B1-B4, and E.

Output Drive Type A - Stem Nut Machining

Detailed steps for machining the stem nut for output drive type A.

Mounting Actuator to Valve (Type A)

Instructions for mounting actuators with output drive type A to the valve.

Stem Protection Tube Installation

Procedure for installing the stem protection tube for rising valve stems.

Local Controls Mounting Positions

Describes options for mounting local controls and how to change positions.

Modifying Local Controls Mounting

Steps for changing the mounting position of local controls, including safety precautions.

Electrical Connection Basics

Electrical Connection Safety Warning

Warning about dangers of incorrect electrical connection and qualified personnel.

Wiring Diagram and Terminal Plan

Information on obtaining and using wiring diagrams and terminal plans.

Protection on Site

Requirements for customer-provided fuses and disconnect switches.

Current Consumption and Protection

Details current consumption and maximum permissible protection devices.

Power Supply for Controls

Information on 24 V DC and DC motor power supply requirements.

Safety Standards and EMC

Compliance with safety standards and EMC for external connections.

Cable Laying and Interference

Guidelines for cable routing to minimize interference and ensure signal integrity.

Mains Voltage and Frequency Matching

Ensuring mains voltage and frequency match motor name plate data.

Connecting Cable Requirements

Specifications for insulation, temperature rating, and UV resistance of cables.

Bus Cable Recommendations

Recommendations for Modbus wiring, including impedance, capacity, and screening.

Bus Installation Notes

Prior installation notes for bus systems, including device limits and bonding.

AUMA Plug;Socket Connector Wiring

Details on cross-sections for AUMA plug/socket connector power and control terminals.

Terminal Compartment: Open

Procedure for opening the terminal compartment for mains connection.

Cable Connection Procedure

Steps for connecting cables, including wire stripping and PE connection.

Protective Earth Connection Safety

Warning regarding hazardous voltage if protective earth is not connected.

PE Connection Details

Instructions for securely tightening PE conductors to the PE connection.

Terminal Compartment: Close Procedure

Steps for closing the terminal compartment, including O-ring and cable gland fitting.

Short-Circuit Prevention

Caution regarding cable pinching and short circuits when closing the compartment.

Bus Terminal Compartment: Open

Procedure for opening the bus terminal compartment.

ESD Safety Precautions

Measures to prevent electrostatic discharge (ESD) damage to electronic components.

Bus Cable Connection

Steps for connecting bus cables, including cable glands and wire insertion.

Connection Board Types

Illustrates standard and redundant connection boards for bus communication.

Connection Board Functions

Explains components like bus termination, channels, and shielding clamps.

Redundant Connection Boards

Details connection boards for loop topology and redundancy.

Switch Functions for Termination

Explains the function of switches S1-S3 for bus termination and redundancy.

Fieldbus Cable Assignment

Table mapping AUMA labelling to SUB-D 9 plug pins and cable colours.

Bus Segment Termination

Instructions for setting termination resistors for bus segments.

Bus Terminal Compartment: Close

Procedure for closing the bus terminal compartment.

Accessories for Electrical Connection

Details on accessories like wall brackets for controls.

Wall Bracket Mounting

Describes applications and benefits of mounting controls separately using a wall bracket.

Wall Bracket Connection Design

Illustrates the design principle and connection points for wall bracket mounting.

Prior Connection Checks

Checks and recommendations before connecting cables to wall bracket systems.

Parking Frame Application

Purpose of the parking frame for safe storage of disconnected plugs.

Protection Cover Function

Describes the function of the protection cover for the plug compartment.

Double Sealed Intermediate Frame

Explains the role of the intermediate frame in maintaining enclosure protection.

External Earth Connection

Describes the external earth connection for equipotential bonding.

Device Operation Modes

Manual Operation: Engage

Step-by-step guide to engage manual operation using the change-over lever.

Manual Operation Safety Notice

Warning about potential damage to the change-over mechanism during manual operation.

Manual Operation: Disengage

Explains how manual operation is automatically disengaged when motor operation resumes.

Local Operation via Push Buttons

How to operate the actuator using the local control push buttons (OPEN, STOP, CLOSE).

Local Operation Safety Caution

Caution regarding hot surfaces when operating locally.

Remote Operation via Fieldbus

Instructions for setting the selector switch to enable remote control via fieldbus.

Menu Navigation with Push Buttons

Using push buttons for viewing, editing settings, and indications on the local controls.

Push Button Functions Overview

Details the functions of the push buttons (▲, ▼, C) for navigation and input.

Structural Design and Navigation

Explains the display groups (S, M, D) and navigation between them.

Password Entry for Settings

Procedure for entering the password to access and change settings.

Language Change in Display

Step-by-step guide to change the display language.

Language Setting Navigation

Navigating menus to select and confirm language settings.

Status Indications on Display

Status Indication S0;S6 Operation

Explains display lines indicating operation mode, commands, and actuator status.

End Position;Running Indication Description

Details the meaning of indications for running status and end positions.

Torque Indication Setting

Procedure to edit the torque indication display format (percent, Nm, Lbs/ft).

Indication Lights;LEDs Meaning

Table explaining the meaning of each LED on the local controls.

Mechanical Position Indicator

Description of the mechanical indicator disc and its functions.

Signal Outputs and Feedback

Signals via Fieldbus

How to read feedback signals via Modbus RTU using function codes.

Binary Feedback Signals (Output Contacts)

Explains the use of output contacts for binary signals and their assignment.

Analogue Feedback Signals (Valve Position)

Describes analogue feedback signals, typically valve position (0/4-20 mA).

Commissioning Overview

Initial Power-Up and Settings

Procedure for setting the selector switch and switching on power supply.

Low Temperature Heat-up Time

Specifies heat-up times required for low-temperature versions before commissioning.

Type of Seating Configuration

Instructions for checking and editing limit and torque seating for end positions.

Limit Seating and Torque Seating Explained

Defines limit seating and torque seating and their functions.

Seating Mode Configuration Navigation

Navigating menus to select and edit seating modes (VIEW/EDIT).

Display Type of Seating

Steps to view the current seating mode settings (OPEN POSITION, CLOSED POSITION).

Change Seating Mode Procedure

Procedure to change the seating mode, including password entry.

Setting New Seating Values

Steps to set new values for seating modes after password entry.

Baud Rate, Parity, and Slave Address Settings

Procedure for setting Modbus interface parameters: Baud rate, parity, slave address.

Modbus Parameter Navigation

Navigating menus to view Modbus parameters like Baudrate, Parity, Slaveaddress.

Modbus Parameter Settings Adjustment

Steps to edit Modbus parameters including password entry and value setting.

Modbus Parameter Acceptance and Return

Accepting or cancelling Modbus parameter changes and returning to status display.

Further Modbus Interface Parameters

Details connection monitoring time and cable redundancy parameters.

Switch Compartment: Open

Procedure for opening the switch compartment for settings.

Torque Switching: Set

Instructions for setting the torque switching heads for overload protection.

Torque Switching Safety Notice

Warning about valve damage from incorrect tripping torque limit settings.

Limit Switching: Set

Describes how limit switching records travel and operates switches at preset positions.

Setting End Position CLOSED

Step-by-step guide to set the CLOSED end position using the setting spindle.

Setting End Position OPEN

Step-by-step guide to set the OPEN end position using the setting spindle.

Intermediate Positions: Set

Instructions for setting intermediate positions for DUO limit switching.

Setting Intermediate Position (CLOSE)

Procedure to set an intermediate position for the CLOSE direction.

Setting Intermediate Position (OPEN)

Procedure to set an intermediate position for the OPEN direction.

Test Run: Direction of Rotation Check

Procedure to check the actuator's direction of rotation.

Direction of Rotation Safety Notice

Warning about incorrect direction of rotation and immediate actions.

Limit Switching Check

Procedure to check if limit switching is set correctly using indications.

Reference Operation Position Feedback

Performing reference operation after limit switching changes for correct position feedback.

Potentiometer Setting

Instructions for setting the potentiometer as a travel sensor.

Electronic Position Transmitter RWG Set

Procedure for setting up the electronic position transmitter (RWG).

Potentiometer;RWG Calibration Steps

Steps for connecting ammeter and adjusting potentiometers for calibration.

Mechanical Position Indicator Setting

Procedure for setting the mechanical position indicator disc.

Mechanical Position Indicator Adjustment

Steps to align indicator discs for CLOSED and OPEN positions.

Switch Compartment: Close

Procedure for closing the switch compartment, including O-ring and screw fastening.

Troubleshooting

Troubleshooting During Commissioning

Lists common faults during commissioning, possible causes, and remedies.

Switch Check Procedure

Procedure for manually checking torque and limit switches.

Status Indication S0: Faults and Warnings

Explains fault indications (FAULT IND.) and warning indications (WARNING IND.) in status S0.

Status Indication S1: Faults

Details fault signals like INTERNAL FAULT, TORQUE FAULT, and their remedies.

Status Indication S2: Warnings

Details warnings like WARNING OPER. TIME, INTERNAL FEEDBACK, and their remedies.

Status Indication S3: Not Ready Remote Causes

Lists causes for the 'NOT READY' indication when operating remotely.

Fuses within Actuator Controls

Identifies fuse locations (F1-F5) and safety precautions for access.

Fuse Identification and Types

Lists fuse types, sizes, and AUMA part numbers for replacement.

Motor Protection (Thermal Monitoring)

Explains motor protection tripping, signals, and recovery procedure.

Acknowledging Motor Faults

Methods for acknowledging motor faults via Reset button or fieldbus command.

Servicing and Maintenance Overview

Maintenance Safety Precautions

Safety rules for performing servicing and maintenance tasks.

Preventive Maintenance Schedule

Measures required for safe operation, performed 6 months after commissioning and annually.

Output Drive Type A Lubrication

Instructions for lubricating output drive type A using grease nipple.

Grease Change and Seal Replacement

Guidelines for grease change intervals and recommended seal exchange.

Disposal and Recycling Guidelines

Procedures for disassembling, sorting, and disposing of devices.

Actuator Technical Data

Actuator Type of Duty and Torque

Details on duty types (S2, S4, S5) and torque range.

Motor and Insulation Class

Information on motor type, insulation class, and protection.

Self-locking and Limit Switching

Explanation of self-locking mechanism and types of limit switching.

Torque Switching and Position Feedback

Details on torque switching and position feedback options (Potentiometer, RWG).

Manual Operation and Valve Attachment

Information on manual operation modes and valve attachment standards.

Limit and Torque Switch Technical Data

Electrical specifications for limit and torque switches, including mechanical lifetime.

Blinker Transmitter Technical Data

Electrical specifications for the blinker transmitter.

Actuator Controls: Power Supply and Current

Details on power supply, mains frequency, and current consumption for controls.

Actuator Controls: Switchgear and Control

Information on switchgear types (contactors, thyristors) and control interface.

Fieldbus Interface Options

Details on Modbus RTU interface and available additional inputs/outputs.

Voltage Output and Redundancy

Specifications for auxiliary voltage output and redundant Modbus RTU interface.

Local Controls Features

Describes selector switch, push buttons, indication lights, and display features.

Actuator Functions Overview

Lists standard functions like mode adjustment, torque monitoring, phase failure monitoring.

Monitoring Functions

Details monitoring of starts, reaction times, and operating time.

Electronic Name Plate Data

Information recorded on the electronic name plate (commission number, product data, project data).

Operating Data Logging

Describes counters for motor running time, starts, and switch trips.

Motor Protection Evaluation

Information on motor temperature monitoring and thermal overload protection.

Electrical Connection Options

Details on plug/socket connectors, threads, and protection covers.

General Fieldbus Interface Data

Transmission speed, cable length, device types, and supported functions.

Modbus Interface Settings

How to set Baud rate, parity, and Modbus address via the AUMATIC display.

Fieldbus Commands and Signals

Lists commands (output) and feedback signals (input) for the fieldbus interface.

Behaviour on Loss of Communication

Describes programmable actuator behavior when communication is lost.

Service Conditions

Details mounting position, enclosure protection, corrosion protection, altitude, humidity, pollution, finish, colour, and ambient temperature.

Vibration Resistance and Lifetime

Specifications for vibration resistance and estimated lifetime of actuators.

Accessories

Lists available accessories such as wall brackets and emergency stop buttons.

Further Information (EU Directives)

Lists relevant EU Directives for Electromagnetic Compatibility and Machinery.

Spare Parts Identification

Multi-turn Actuators Spare Parts Diagram

Exploded view diagram showing spare parts for multi-turn actuators.

Spare Parts List for Actuators

Table listing part numbers, designations, and types for actuator spare parts.

AUMATIC AC 01.1 Controls Spare Parts Diagram

Exploded view diagram showing spare parts for AUMATIC AC 01.1 controls.

Spare Parts List for AUMATIC AC 01.1 Controls

Table listing part numbers, designations, and types for control unit spare parts.

Declaration of Incorporation and Conformity

Machinery Directive Compliance

Declaration of conformity with EC Machinery Directive 2006/42/EC and harmonised standards.

EMC and Low Voltage Directives Compliance

Compliance with EMC (2004/108/EC) and Low Voltage (2006/95/EC) Directives.

AUMA Worldwide Contact Information

AUMA Europe Contacts

Contact details for AUMA offices across Europe.

AUMA Africa Contacts

Contact details for AUMA offices in Africa.

AUMA America Contacts

Contact details for AUMA offices in the Americas.

AUMA Asia Contacts

Contact details for AUMA offices in Asia.

AUMA Australia Contacts

Contact details for AUMA offices in Australia.

Company Information and Resources

AUMA Company Details

AUMA Riester GmbH & Co. KG address and general contact information.

Quality Management Certifications

Information on ISO 14001 and ISO 9001 certifications.

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