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Belanger FreeStyler E-1032 - User Manual

Belanger FreeStyler E-1032
54 pages
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E-1032 Operator Station Programming and Operation
Belanger, Inc.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone (248) 349-7010
Fax (248) 380-9681
www.Belangerinc.com
1MANUL226
FreeStyler® E-1032 Programming and Operation
1MANUAL226 Rev02

Table of Contents

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Summary

Owners Manual

FreeStyler E-1032 Programming and Operation

This manual provides programming and operation details for the FreeStyler E-1032 car wash system.

General Machine Operation

Typical Wash Structure

Outlines the flow of a wash package, including entrance and exit features.

Entrance Features

Describes the three entrance features that control vehicle reception.

Wash Process

Explains the wash process, including passes and vehicle movement.

Exit Features

Details the three exit features that manage vehicle departure after washing.

Door Control System

Explains the system's two methods for controlling bay doors.

Wash Feature Details

Lists general wash features like non-friction applications.

Non-Friction Application Types

Describes applications that use timed operations rather than physical contact.

Top Wheel Functionality

Details the operation of the top wheel during the wash cycle.

Exit Wheels Functionality

Explains the function and operation of the exit wheels.

Operator Interface;Standard User Screens

Queue Management

Manages and displays the sequence of wash packages for vehicles.

Wash Data Tracking

Shows wash data, cycle counts, and reset options for packages.

User Interface Navigation

Covers user navigation, including About, Monitor Inputs, and Outputs.

Manual Force Operation

Allows manual forcing of specific wash outputs for testing or operation.

Carriage Jogging

Enables manual jogging of the carriage for setup and diagnostics.

Home Position Setting

Describes the process of returning the carriage to its home position.

Faults and Alarms Overview

Introduces the fault display and references the Faults and Alarms chapter.

Operator Interface;Programming

Setup Menu Overview

Main entry point for system configuration and programming.

Package Configuration

Sets up wash packages, defining sequences and parameters.

Application Setup Parameters

Configures wash application parameters like fill, dwell, and purge times.

POS and Input Configuration

Configures Point of Sales and direct input methods for package selection.

Pager Notification Setup

Configures system notification settings via pager.

General System Settings

General system settings including passwords and date/time.

Sonar Unit Setup

Configures sonar unit parameters for vehicle detection.

EPC Configuration Settings

Sets up Enhanced Process Control (EPC) parameters.

More Operation Settings

Accesses advanced operation settings like Entrance Operation.

Entrance Operation Setup

Configures vehicle entry functions and conditions.

Exit Operation Setup

Configures vehicle exit functions and conditions.

Door Control Settings

Configures automatic door operation based on environmental factors.

Tire and Wheel Operation Settings

Configures specific settings for tire and wheel cleaning.

Onboard Dryer Setup

Sets up parameters for the onboard dryer system.

Top Wheel Operation Settings

Configures settings related to the top wheel.

Enter Wheels Operation Settings

Configures settings related to the enter wheels.

Exit Wheels Operation Settings

Configures settings related to the exit wheels.

Techniques in Programming

Friction Pass Techniques

Details techniques for friction passes, including top and side wheels.

Vehicle Entry Techniques

Explains techniques for enter wheels, including behind and sides of vehicles.

Exit Wheel Operation Techniques

Details how exit wheels function on the sides of vehicles.

Sonar Unit Configuration

Describes how to configure the multifunctional sonar unit modes.

Parameter Adjustment Procedures

Explains how to change sonar parameters and select modes.

Default Application Descriptions

Provides descriptions of the factory default wash applications.

Faults and Alarms

Fault Codes and Names List

Lists all fault codes and their corresponding names.

Fault Summaries

Provides detailed explanations for common faults and alarms.

Specific Fault Conditions

Details faults like TO TREADLE, PULL OFF, TIME OUT, and sensor issues.

Drive Code Overview

Explains VFD alarm codes and their meanings.

Summary

Owners Manual

FreeStyler E-1032 Programming and Operation

This manual provides programming and operation details for the FreeStyler E-1032 car wash system.

General Machine Operation

Typical Wash Structure

Outlines the flow of a wash package, including entrance and exit features.

Entrance Features

Describes the three entrance features that control vehicle reception.

Wash Process

Explains the wash process, including passes and vehicle movement.

Exit Features

Details the three exit features that manage vehicle departure after washing.

Door Control System

Explains the system's two methods for controlling bay doors.

Wash Feature Details

Lists general wash features like non-friction applications.

Non-Friction Application Types

Describes applications that use timed operations rather than physical contact.

Top Wheel Functionality

Details the operation of the top wheel during the wash cycle.

Exit Wheels Functionality

Explains the function and operation of the exit wheels.

Operator Interface;Standard User Screens

Queue Management

Manages and displays the sequence of wash packages for vehicles.

Wash Data Tracking

Shows wash data, cycle counts, and reset options for packages.

User Interface Navigation

Covers user navigation, including About, Monitor Inputs, and Outputs.

Manual Force Operation

Allows manual forcing of specific wash outputs for testing or operation.

Carriage Jogging

Enables manual jogging of the carriage for setup and diagnostics.

Home Position Setting

Describes the process of returning the carriage to its home position.

Faults and Alarms Overview

Introduces the fault display and references the Faults and Alarms chapter.

Operator Interface;Programming

Setup Menu Overview

Main entry point for system configuration and programming.

Package Configuration

Sets up wash packages, defining sequences and parameters.

Application Setup Parameters

Configures wash application parameters like fill, dwell, and purge times.

POS and Input Configuration

Configures Point of Sales and direct input methods for package selection.

Pager Notification Setup

Configures system notification settings via pager.

General System Settings

General system settings including passwords and date/time.

Sonar Unit Setup

Configures sonar unit parameters for vehicle detection.

EPC Configuration Settings

Sets up Enhanced Process Control (EPC) parameters.

More Operation Settings

Accesses advanced operation settings like Entrance Operation.

Entrance Operation Setup

Configures vehicle entry functions and conditions.

Exit Operation Setup

Configures vehicle exit functions and conditions.

Door Control Settings

Configures automatic door operation based on environmental factors.

Tire and Wheel Operation Settings

Configures specific settings for tire and wheel cleaning.

Onboard Dryer Setup

Sets up parameters for the onboard dryer system.

Top Wheel Operation Settings

Configures settings related to the top wheel.

Enter Wheels Operation Settings

Configures settings related to the enter wheels.

Exit Wheels Operation Settings

Configures settings related to the exit wheels.

Techniques in Programming

Friction Pass Techniques

Details techniques for friction passes, including top and side wheels.

Vehicle Entry Techniques

Explains techniques for enter wheels, including behind and sides of vehicles.

Exit Wheel Operation Techniques

Details how exit wheels function on the sides of vehicles.

Sonar Unit Configuration

Describes how to configure the multifunctional sonar unit modes.

Parameter Adjustment Procedures

Explains how to change sonar parameters and select modes.

Default Application Descriptions

Provides descriptions of the factory default wash applications.

Faults and Alarms

Fault Codes and Names List

Lists all fault codes and their corresponding names.

Fault Summaries

Provides detailed explanations for common faults and alarms.

Specific Fault Conditions

Details faults like TO TREADLE, PULL OFF, TIME OUT, and sensor issues.

Drive Code Overview

Explains VFD alarm codes and their meanings.

Belanger FreeStyler E-1032 Specifications

General IconGeneral
CategoryCleaning Equipment
ModelFreeStyler E-1032
Drive-Through or Roll-OverRoll-Over
ManufacturerBelanger
Wash TechnologyTouch-Free
Chemical Injection SystemYes
TypeIn-Bay Automatic Car Wash System

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