Belanger QuickFire User Manual

100 pages

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WRAP AROUND

1MANUL825

REV 0

Belanger, Inc.

P.O. Box 5470

Northville, MI 48167-5470

Customer Service Phone (248) 374-4700

Fax (248) 380-9681

www.belangerinc.com

Mix & Match

Table of Contents5
Belanger Incorporated Limited Warranty8
Operational Warning9
Important Safety Information10
Safety Symbols and Signal Words10
IMPORTANT Safety Information - MUST READ11
Safety Warnings11
Introduction12
Before You Get Started13
Specifications14
Requirements14
Output14
Dimensions15
Installation16
Tunnel Placement Overview16
Positioning the Stands (Legs)20
Installing the Booms22
Installing Boom Components24
Securing the Head Assembly to the Boom: Hydraulic28
Securing the Head Assembly to the Boom: Electric31
Installing Side Wheel Hubs34
Lower Hub Installation Overview34
Lower Hub Installation34
Upper Hub Installation35
Installing Cleaning Material35
Cleaning Material Orientation35
Lower Hub Fill (All Neo-Tex Fill)37
Lower Hub Fill (Neo-Tex and Nylon Brush Fill)39
Upper Hub: Neo-Tex40
Adjusting the Positive Stops43
Pneumatic (Air) Connections Air Panel46
Utility Connections for Side Wheels: Hydraulic47
Water Connections47
Understanding Hydraulic Wheel Rotation48
Rotation Direction48
Hydraulic Connections and Wheel Rotation49
Confirming Wheel Rotation49
Utility Connections for Side Wheels: Electric50
Water Connections50
Electrical Connections51
Water Manifolds52
Water Feeds54
Initial Startup58
Wheel Speed58
Air Settings58
Operational Performance and Controls59
Understanding Air-Over-Oil59
Understanding Regulator Adjustments59
Sizer Adjustment Steps63
Adjustment Affects / Options64
Symptoms and Required Adjustments66
Maintenance67
Trouble Shooting67
Routine Procedures68
Hydraulic Hose Replacement70
Head Assembly Bearing Adjustment71
Torque Plate and Electric Motor Replacement72
Remove Motor Gearbox Assembly72
Replacing Torque Plate Fasteners74
Reinstall Motor Gearbox Assembly74
Replacement Parts76
Stand Assembly76
Quickfire® Filler Strips77
Boom Components78
Head Assembly: Electric79
Lower Head Assembly: Electric81
Boom Clamps Assembly: Electric82
Boom Hose Manifold Assembly: Electric83
Boom Hoses: Electric83
Quickfire® Signature Series Boom Utility Mount84
Boom Hoses: Electrical Enclosure Assembly84
Head Assembly: Hydraulic85
Boom Clamps Assembly: Hydraulic87
Boom Hose Manifold Assembly: Hydraulic88
Boom Hoses: Hydraulic89
Secondary Water Manifold: Hydraulic90
Posi-Stop91
Air-Over-Oil Components91
Air-Over-Oil Cylinder and Mount92
108026: Driver Side Sizer Plate Assembly93
108027: Passenger Side Sizer Plate Assembly93
108021: Sizer / Actuator Pneumatic Assembly94
108029: Adjustable Sizer Stop Assembly94
Air Panel95
Neo-Tex® Fill Replacement96
Neo-Tex® with Nylon Brush Fill Replacement97

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Belanger QuickFire Specifications

General

Brand	Belanger
Model	QuickFire
Category	Cleaning Equipment
Language	English

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