Belanger FreeStyler - User Manual

FreeStyler® Installation & Startup
FreeStyler® Installation & Startup
1MANUAL220 Rev14

Summary

Chapter 2 Recommended Installation Sequence Checklist

Become Familiar with Site

Understand site requirements like building dimensions, water, and electrical locations before installation.

Main Installation Checklist

A comprehensive list of tasks for the main installation of the FreeStyler® system.

Chapter 1 Introduction

Scope of This Manual

Defines the manual's purpose: installation, organization, planning, and safety.

Torque Values

Provides torque specifications for various fastener grades used on Belanger® equipment.

Component Identification

Illustrates and identifies key components of the FreeStyler® system.

Chapter 3 Getting Started

Working Envelope: Overview

Details the ideal and minimum bay dimensions for FreeStyler® operation.

Width Considerations

Defines bay width requirements and considerations for wheel clearance.

Length Considerations

Explains bay length requirements and methods to reduce operating envelope.

Building Height Considerations

Addresses bay height requirements for carriage placement onto rails.

Equipment Locations

Discusses variables affecting equipment placement and site-specific requirements.

Fastening Needs and Other Required Materials

Recommends fastener types and quantities for FreeStyler® installation.

Chapter 4 Frame and Carriage Assembly

Frame Overview

Describes available frame types (Square Aluminum, Powder Coated Aluminum, Oval) and configurations.

Floor Mounted Frame

Provides detailed instructions for installing the floor-mounted frame.

Carriage Prep

Details procedures for preparing the carriage assembly before initial installation.

Rail Travel Stop-Clamp Placement

Instructions for installing Rail Travel Stop Clamps before carriage placement.

Carriage Placement

Step-by-step guide for placing the carriage assembly onto the rails.

Installing the Boom Mount

Instructions for mounting the boom to the bay wall or freestanding leg.

Chapter 5 Entrance and Exit Photo-Eyes

Photo Eye Placement

Details all Photo-Eye placements from entrance to exit, including VPS.

Photo-Eye Layout and Description

Explains the functions controlled by Photo-Eyes and their zones.

Alignment

Provides instructions for aligning the Photo Eye emitter and receiver.

VPS Virtual Positioning System Photo-Eye

Lists available styles, options, and equipment for the VPS Photo-Eye system.

Chapter 6 Treadle Assembly

Treadle Assembly

Instructions for assembling the Treadle and 'Y' Section, including roller placement.

Positioning: 4-Legged Frame

Details positioning and short bay configuration notes for a 4-legged frame.

Positioning: 6-Legged Frame

Details positioning and short bay configuration notes for a 6-legged frame.

Connections

Explains electrical connections for treadle proximity switches.

Chapter 7 Chemical Delivery and Pumping Station

Triple Foam Connections- Optional

Explains triple foam circuit connections and manifold setup.

Water and Soap to Various Brushes Connections - Standard

Details the standard water and soap circuit connections for brushes.

Electrical Distribution Block Connections

Explains the feeds to and from the Electrical Distribution Block for chemical discharge.

Chapter 8 MixStir Options Triple Foam and High-Pressure Wax

MixStir Triple Foam Option Overview

Describes the MixStir® Triple Foam option and its programmable wax passes.

High Pressure Wax Option #1

Details the setup for high-pressure wax option #1 with 2 programmable passes.

High Pressure Wax Option #2

Details the setup for high-pressure wax option #2 with 3 programmable passes.

MixStir Tank Assembly and Installation

Provides instructions for assembling and installing the MixStir® tank.

Chapter 9 Reclaim Water Adapter Kit Option

Assembling Reclaim Adapter Components

Step-by-step instructions for assembling the Reclaim Adapter components.

Chapter 10 Booster Pump Assembly Option

Booster Pump Overview

Describes the Booster Pump Kit's features and capabilities for pressure enhancement.

Booster Pump Installation

Provides detailed steps for installing the Booster Pump Kit.

Initial Startup Procedure

Guides through the startup process for the Booster Pump system.

Chapter 11 Bug Spray Applicator Option

Bug Spray Applicator Option Overview

Explains the Bug Spray Applicator's function, components, and utility requirements.

Bug Spray Applicator Option Installation

Provides installation steps for the Bug Spray Applicator system.

E-1063 HMI (Human Machine Interface) Programming

Details programming the Bug Spray Applicator via the E-1063 HMI.

Chapter 12 Undercarriage Options

Undercarriage Overview

Describes the two available Undercarriage styles and included parts.

Undercarriage In-Ground Placement

Provides instructions for in-ground placement in a trench or on the surface.

Undercarriage Above-Ground Dimensions

Shows dimensional drawings for above-ground Undercarriage placement.

Undercarriage Assembly

Details the steps for assembling the Undercarriage.

Chapter 13 Water Softener Option

Water Softener

Describes water softener options and booster pump recommendations.

Getting Started

Covers pre-installation reviews, codes, and general setup guidelines.

Water Softener Installation CP 213

Detailed steps for installing the CP 213 water softener system.

Model 213 S OD; WA and WB Connections

Explains connections for 2-tank and 4-tank water softener models.

Chapter 14 HydroBlade Assembly Option

HydroBlade Specifications

Provides specifications for 10HP and 25HP HydroBlade® Pumping Stations.

Complete Hose Circuit Overview

Shows a schematic of the complete hose circuit for the HydroBlade® system.

Side Manifold Installation

Instructions for installing the side manifolds for HydroBlade® and Wheel Cleaner.

High Pressure Hoses - Installation

Details the installation of high-pressure hoses for the system.

HydroBlade Rinse; Sealer Wax Assembly

Provides installation steps for the Rinse / Sealer Wax assembly.

HydroBlade R.O.; Low Pressure Feed Assembly

Provides installation steps for the R.O. / Low Pressure Feed assembly.

Nozzle Kits; Nozzle Chart

Lists nozzle kits and configurations for different applications.

Chapter 15 Wheel Cleaning & Chemical Tire Application Options

Wheel Cleaning and Chemical Tire Application (CTA) Options

Compares Freestanding CTA and On-Board CTA wheel cleaning options.

Wheel Stingers and Freestanding CTA

Details the installation of Freestanding CTA components and system operation.

Wheel Stingers and Freestanding CTA - Installation of a Bell-Hose

Instructions for installing the Bell Hose activation system.

Wheel Stingers and Freestanding CTA - Utility Connections

Guides on connecting poly-flow tubing from the pump to applicators.

Deluxe Wheel Stinger with On-Board CTA Installation

Steps for installing the On-Board CTA components and Photo Eyes.

Hockey Puck Installation

Instructions for installing the Hockey Puck assemblies and spray nozzles.

Chapter 16 Signage Options

Wait;Go Sign

Instructions for supplying 120VAC to the Wait/Go Sign junction box.

Navigational Sign

Instructions for supplying 120VAC to the Navigational Sign junction box.

Combination Sign

Instructions for supplying 120VAC to the Combination Sign junction box.

Chapter 17 Onboard Dryer Option

Overview

Discusses advantages, disadvantages, general information, and wiring of the Onboard Dryer.

Frame Installation

Details frame installation for FreeStyler® with an optional Onboard dryer.

Information on the Air Concentrator

Explains the function and operation of the Onboard Dryer Air Concentrator.

Chapter 18 Spot Free Rinse (R.O.) Option

General Requirements

Lists requirements for installing the Spot Free Rinse system.

Utility Requirements

Specifies water and electrical requirements for the RO system.

Connections for Model 3000 GPD, Stand Mounted System

Explains the feeds and connections for the RO system and its tank.

Chapter 19 Trades

Required Man Hours

Estimates man-hours for electrical and plumbing installation.

Scope of Work

Recommends providing a Scope of Work to contractors.

Electrical Coordination Meeting

Key points for coordinating with electricians for installation.

Plumbing Coordination Meeting

Key points for coordinating with plumbers for installation.

Penetrating the Wall for Boom Utilities

Guidance on safely penetrating walls for utility routing.

Chapter 20 Electrical

General

General electrical considerations and man-hour estimates for installation.

Electrical Standards Overview

Covers main electrical feeds, voltages, and utility requirements.

Best Practice Methods

Provides guidance on proper grounding and wiring techniques.

Prevent Electrical Noise

Wiring techniques to prevent system issues caused by electrical noise.

Machine Control Center (MCC) Panel

Details components located inside the Machine Control Center Enclosure.

System Control Center (SCC) Panel

Details components located inside the System Control Center Enclosure.

Chapter 21 Pneumatic and Hydraulic Connections

Entrance Wheel Circuit Overview - Driver Side Pod

Illustrates the pneumatic and hydraulic connections for the driver side entrance wheel.

Exit Wheel Circuit Overview - Driver Side Pod

Illustrates the pneumatic and hydraulic connections for the driver side exit wheel.

Top Wheel Circuit Overview - Driver Side Pod

Illustrates the pneumatic and hydraulic connections for the driver side top wheel.

Driver Side Pod Air Solenoid Valves Overview

Overview of the air solenoid valves in the driver side pod.

Entrance Wheel Circuit Overview - Passenger Side Pod

Illustrates the pneumatic and hydraulic connections for the passenger side entrance wheel.

Connections to Euro Block - Passenger Side Pod

Details connections to the Euro Block in the passenger side pod.

Chapter 22 Initial Startup

Overview of Pertinent Startup Components

Identifies key components relevant to the initial startup process.

Startup Procedure

Outlines the general steps for starting up the system.

Check Inputs and Motion

Verifies all system inputs and movement operations for correct functionality.

De-Stroking Cylinder Arms

Instructions for de-stroking cylinder arms for narrow bay applications.

Re-Setting the Cylinder Reed Switches

Procedure for resetting Reed Switches after cylinder de-stroking.

Top Wheel Counterweight Setup

Guides on setting top wheel counterweights for desired penetration.

Running Test Vehicles

Procedure for testing vehicle interaction and system performance.

Equalizing the Entrance or Exit Wheel Penetration

Steps to balance wheel penetration for optimal wash quality.

Belanger FreeStyler Specifications

General

Model	FreeStyler
Arch Material	Stainless Steel
Type	Touchless Car Wash System
Manufacturer	Belanger
Rinse Method	High-pressure rinse
Vehicle Size Compatibility	Cars, SUVs, trucks
Control System	PLC-based control system
Power Requirements	480V, 3-phase