Belanger FreeStyler - Overview of Pertinent Startup Components

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INSTALLATION AND STARTUP

1MANUL220 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 22-1

Chapter 22 Initial Startup

Overview of Pertinent Startup Components

SCC (System Control

Center)

MCC (Motor Control

Center)

E-1063

Dryer Panel

On-Board Wheel

Cleaners

R.O. Unit

Regulator Assembly

Foaming Pods

Overview of SCC Components

Main Terminal Strip

PLC

Circuit Breakers

GFCI

Output Board

Modem Transformer

More Details on Next Page

24VDC

Power

Supply

Expansion Module

MCR

(Motor Control Relay)

Ground Terminals

Main Page

default chapter9
- Table of Contents9
Chapter 1 Introduction13
- Belanger Incorporated® Limited Warranty15
- Operational Warning16
- IMPORTANT Safety Information - MUST READ17
- UL Information20
- Scope of this Manual21
- Torque Values22
- Component Identification23
Chapter 2 Recommended Installation Sequence Checklist27
- Become Familiar with Site29
- Main Installation Checklist30
- Optional Items to be Installed Anytime30
- When Installation Is Finalized30
Chapter 3 Getting Started31
- Installation Overview33
- Freestyler® Position Considerations48
- Skilled Trades49
- Equipment Locations49
- Establishing an Origin in the Bay49
- Fastening Needs and Other Required Materials50
- Freestyler® Utility Recommendations Floor Mounted51
Chapter 4 Frame and Carriage Assembly53
- Frame Overview55
- Floor Mounted Frame56
- Carriage Prep61
- Rail Travel Stop-Clamp Placement66
- Carriage Placement68
- Sonar Placement70
- Adjusting the Sonar Unit71
- Adjusting the Multifunctional Sonar Units72
- Installing the Boom Mount73
- Installing the Optional Freestanding Boom Mount Leg76
- Determining Driver Side / Passenger Side Equipment Room79
- Passenger Side Boom Install80
- Installing the Boom85
- Connecting the Standard Boom Channel85
- Routing Boom Utilities87
- Optional Deluxe Boom91
- Re-Engaging the Drive Shaft99
- Mounting the Cylinders to the Entrance Arms100
- Mounting the Entrance Arm Accessories101
- Mounting the Exit Arm Accessories104
- Mounting the Entrance and Exit Motors and Gearboxes107
- Mounting the Navigational Sign109
- Optional On-Board Wheel Cleaner110
- Loading Standard Top Wheel Neo-Tex113
- Loading Optional Top Wheel Whisper Wheel115
- Loading Entrance Wheel Neo-Tex121
- Loading Exit Wheel Neo-Tex122
Chapter 5 Entrance and Exit Photo-Eyes123
- Photo Eye Placement125
- Photo-Eye Available Style Options125
- Photo-Eye Available Add-On Options125
- Photo-Eye Layout and Description125
- General127
- Wiring128
- Miscellaneous129
- VPS Virtual Positioning System® Photo-Eye130
- VPS Virtual Positioning System® Photo-Eye Signage133
Chapter 6 Treadle Assembly135
- Treadle Assembly135
- Positioning: 4-Legged Frame139
- Positioning: 6-Legged Frame140
- Connections141
Chapter 7 Chemical Delivery and Pumping Station143
- Triple Foam Connections- Optional145
- Rinse Seal Wax and Drying Agent Connections- Optional146
- RO Water Connections - Optional146
- Water and Soap to Various Brushes Connections - Standard147
- Electrical Distribution Block Connections148
- ON/OFF Controller & over Temp Thermostat Device Connections149
Chapter 8 Mixstir® Options Triple Foam and High-Pressure Wax153
- Mixstir® Triple Foam Option Overview153
- High Pressure Wax Option Overview154
- High Pressure Wax Option #1154
- High Pressure Wax Option #2155
- Parts Identification159
- Hydrominder (Scanned)160
Chapter 9 Reclaim Water Adapter Kit Option163
- Assembling Reclaim Adapter Components165
Chapter 10 Booster Pump Assembly Option167
- Booster Pump167
Chapter 11 Bug Spray Applicator Option175
- Bug Spray Applicator Option175
Chapter 12 Undercarriage Options183
- Undercarriage Overview185
- Undercarriage In-Ground Placement186
- Undercarriage Above-Ground Dimensions189
- Undercarriage Assembly190
Chapter 13 Water Softener Option191
- Water Softener193
- Getting Started194
- Water Softener Installation CP 213195
- Model 213S OD / WA and WB Connections198
- CP 213S OD (Scanned)201
- Component Functionality (Scanned)202
- Water Softener Conversion Charts204
Chapter 14 Hydroblade® Assembly Option205
- Hydroblade® Specifications207
- Complete Hose Circuit Overview209
- Side Manifold Installation210
- Hydroblade® Optional Assemblies - Overview213
- Hydroblade® Rinse / Sealer Wax Assembly214
- Hydroblade® R.O. / Low Pressure Feed Assembly216
- Hydroblade® Purge Air Assembly - Circuit Overview218
- Hydroblade® Purge Air Assembly - Installation218
- Hydroblade® Rinse Quick-Dump Assembly - Overview220
- Hydroblade® Rinse Quick-Dump Assembly - Installation220
- Setting up the Pumping Station and Running the Utilities221
- Nozzle Kits / Nozzle Chart222
Chapter 15 Wheel Cleaning and CTA Options227
- Wheel Cleaning and Chemical Tire Application (CTA) Options227
- Wheel Stingers® and Freestanding CTA228
- Chapter 15 Wheel Cleaning and CTA Options (Continued)228
- Wheel Stinger Installation (General)238
- Deluxe Wheel Stinger® with On-Board CTA Installation240
- Hockey Puck Installation246
- Cover Assembly248
Chapter 16 Signage Options249
- Wait/Go Sign251
- Navigational Sign251
- Combination Sign252
- Floor Mount252
Chapter 17 Onboard Dryer Options255
- Overview255
Chapter 18 Spot Free Rinse (RO) Option259
- General Requirements261
- Utility Requirements261
- Connections for Model 3000 GPD, Stand Mounted System262
Chapter 19 Trades265
- Required man Hours267
- Scope of Work267
- Electrical Coordination Meeting267
- Plumbing Coordination Meeting268
- Penetrating the Wall for Boom Utilities268
- Boom Feeds269
Chapter 20 Electrical271
- General273
- Electrical Standards Overview273
- Best Practice Methods275
- Machine Control Center (MCC) Panel278
- System Control Center (SCC) Panel279
- E-1063 Operator Interface280
Chapter 21 Pneumatic and Hydraulic Connections283
- Entrance Wheel Circuit Overview - Driver Side Pod285
- Exit Wheel Circuit Overview - Driver Side Pod286
- Top Wheel Circuit Overview - Driver Side Pod287
- Driver Side Pod Air Solenoid Valves Overview288
- Drive Side Pod Air and Water Controls289
- Entrance Wheel Circuit Overview - Passenger Side Pod290
- Exit Wheel Circuit Overview - Passenger Side Pod291
- Connections to Euro Block - Passenger Side Pod292
- Carriage Utility Manifold Connections292
Chapter 22 Initial Startup293
- Overview of Pertinent Startup Components295
- Overview of SCC Components295
- Overview of MCC Components297
- Startup Procedure298
- MCC298
- SCC and Other Components299
- Check Inputs and Motion301
- De-Stroking Cylinder Arms304
- Re-Setting the Cylinder Reed Switches306
- Confirming Wheel Rotation307
- Top Wheel Counterweight Setup308
- Installing the Triple Foam Pods310
- Foaming Components Setup311
- Setting Cylinder Flow Controls311
- Check the Remaining Outputs312
- Nozzle Chart314
- Leveling the Optional On-Board Wheel Cleaner315
- Wheel Cleaner Pump Startup316
- Chemical Tire Applicator (if Applicable)317
- Running Test Vehicles318

Belanger FreeStyler - Overview of Pertinent Startup Components

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