Belanger FreeStyler

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INSTALLATION AND STARTUP

22-2 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL220

Chapter 22 Initial Startup

Overview of SCC Components

PLC (Programmable Logic Computer)

Expansion Module

Circuit Breakers

Drive Communication

Module

Expansion Input

24VDC Output: 3A

24VDC Power Supply Module: 2A

Modem Transformer (Primary): 1A

PLC: 0.5A

Modem Transformer (Secondary): 1A

Main 120 VAC Power Supply: 20A

Expansion Output

Door Control

Main Page

default chapter9
- Table of Contents9
Chapter 1 Introduction13
- Belanger Incorporated® Limited Warranty15
- Operational Warning16
- IMPORTANT Safety Information - MUST READ17
- UL Information20
- Scope of this Manual21
- Torque Values22
- Component Identification23
Chapter 2 Recommended Installation Sequence Checklist27
- Become Familiar with Site29
- Main Installation Checklist30
- Optional Items to be Installed Anytime30
- When Installation Is Finalized30
Chapter 3 Getting Started31
- Installation Overview33
- Freestyler® Position Considerations48
- Skilled Trades49
- Equipment Locations49
- Establishing an Origin in the Bay49
- Fastening Needs and Other Required Materials50
- Freestyler® Utility Recommendations Floor Mounted51
Chapter 4 Frame and Carriage Assembly53
- Frame Overview55
- Floor Mounted Frame56
- Carriage Prep61
- Rail Travel Stop-Clamp Placement66
- Carriage Placement68
- Sonar Placement70
- Adjusting the Sonar Unit71
- Adjusting the Multifunctional Sonar Units72
- Installing the Boom Mount73
- Installing the Optional Freestanding Boom Mount Leg76
- Determining Driver Side / Passenger Side Equipment Room79
- Passenger Side Boom Install80
- Installing the Boom85
- Connecting the Standard Boom Channel85
- Routing Boom Utilities87
- Optional Deluxe Boom91
- Re-Engaging the Drive Shaft99
- Mounting the Cylinders to the Entrance Arms100
- Mounting the Entrance Arm Accessories101
- Mounting the Exit Arm Accessories104
- Mounting the Entrance and Exit Motors and Gearboxes107
- Mounting the Navigational Sign109
- Optional On-Board Wheel Cleaner110
- Loading Standard Top Wheel Neo-Tex113
- Loading Optional Top Wheel Whisper Wheel115
- Loading Entrance Wheel Neo-Tex121
- Loading Exit Wheel Neo-Tex122
Chapter 5 Entrance and Exit Photo-Eyes123
- Photo Eye Placement125
- Photo-Eye Available Style Options125
- Photo-Eye Available Add-On Options125
- Photo-Eye Layout and Description125
- General127
- Wiring128
- Miscellaneous129
- VPS Virtual Positioning System® Photo-Eye130
- VPS Virtual Positioning System® Photo-Eye Signage133
Chapter 6 Treadle Assembly135
- Treadle Assembly135
- Positioning: 4-Legged Frame139
- Positioning: 6-Legged Frame140
- Connections141
Chapter 7 Chemical Delivery and Pumping Station143
- Triple Foam Connections- Optional145
- Rinse Seal Wax and Drying Agent Connections- Optional146
- RO Water Connections - Optional146
- Water and Soap to Various Brushes Connections - Standard147
- Electrical Distribution Block Connections148
- ON/OFF Controller & over Temp Thermostat Device Connections149
Chapter 8 Mixstir® Options Triple Foam and High-Pressure Wax153
- Mixstir® Triple Foam Option Overview153
- High Pressure Wax Option Overview154
- High Pressure Wax Option #1154
- High Pressure Wax Option #2155
- Parts Identification159
- Hydrominder (Scanned)160
Chapter 9 Reclaim Water Adapter Kit Option163
- Assembling Reclaim Adapter Components165
Chapter 10 Booster Pump Assembly Option167
- Booster Pump167
Chapter 11 Bug Spray Applicator Option175
- Bug Spray Applicator Option175
Chapter 12 Undercarriage Options183
- Undercarriage Overview185
- Undercarriage In-Ground Placement186
- Undercarriage Above-Ground Dimensions189
- Undercarriage Assembly190
Chapter 13 Water Softener Option191
- Water Softener193
- Getting Started194
- Water Softener Installation CP 213195
- Model 213S OD / WA and WB Connections198
- CP 213S OD (Scanned)201
- Component Functionality (Scanned)202
- Water Softener Conversion Charts204
Chapter 14 Hydroblade® Assembly Option205
- Hydroblade® Specifications207
- Complete Hose Circuit Overview209
- Side Manifold Installation210
- Hydroblade® Optional Assemblies - Overview213
- Hydroblade® Rinse / Sealer Wax Assembly214
- Hydroblade® R.O. / Low Pressure Feed Assembly216
- Hydroblade® Purge Air Assembly - Circuit Overview218
- Hydroblade® Purge Air Assembly - Installation218
- Hydroblade® Rinse Quick-Dump Assembly - Overview220
- Hydroblade® Rinse Quick-Dump Assembly - Installation220
- Setting up the Pumping Station and Running the Utilities221
- Nozzle Kits / Nozzle Chart222
Chapter 15 Wheel Cleaning and CTA Options227
- Wheel Cleaning and Chemical Tire Application (CTA) Options227
- Wheel Stingers® and Freestanding CTA228
- Chapter 15 Wheel Cleaning and CTA Options (Continued)228
- Wheel Stinger Installation (General)238
- Deluxe Wheel Stinger® with On-Board CTA Installation240
- Hockey Puck Installation246
- Cover Assembly248
Chapter 16 Signage Options249
- Wait/Go Sign251
- Navigational Sign251
- Combination Sign252
- Floor Mount252
Chapter 17 Onboard Dryer Options255
- Overview255
Chapter 18 Spot Free Rinse (RO) Option259
- General Requirements261
- Utility Requirements261
- Connections for Model 3000 GPD, Stand Mounted System262
Chapter 19 Trades265
- Required man Hours267
- Scope of Work267
- Electrical Coordination Meeting267
- Plumbing Coordination Meeting268
- Penetrating the Wall for Boom Utilities268
- Boom Feeds269
Chapter 20 Electrical271
- General273
- Electrical Standards Overview273
- Best Practice Methods275
- Machine Control Center (MCC) Panel278
- System Control Center (SCC) Panel279
- E-1063 Operator Interface280
Chapter 21 Pneumatic and Hydraulic Connections283
- Entrance Wheel Circuit Overview - Driver Side Pod285
- Exit Wheel Circuit Overview - Driver Side Pod286
- Top Wheel Circuit Overview - Driver Side Pod287
- Driver Side Pod Air Solenoid Valves Overview288
- Drive Side Pod Air and Water Controls289
- Entrance Wheel Circuit Overview - Passenger Side Pod290
- Exit Wheel Circuit Overview - Passenger Side Pod291
- Connections to Euro Block - Passenger Side Pod292
- Carriage Utility Manifold Connections292
Chapter 22 Initial Startup293
- Overview of Pertinent Startup Components295
- Overview of SCC Components295
- Overview of MCC Components297
- Startup Procedure298
- MCC298
- SCC and Other Components299
- Check Inputs and Motion301
- De-Stroking Cylinder Arms304
- Re-Setting the Cylinder Reed Switches306
- Confirming Wheel Rotation307
- Top Wheel Counterweight Setup308
- Installing the Triple Foam Pods310
- Foaming Components Setup311
- Setting Cylinder Flow Controls311
- Check the Remaining Outputs312
- Nozzle Chart314
- Leveling the Optional On-Board Wheel Cleaner315
- Wheel Cleaner Pump Startup316
- Chemical Tire Applicator (if Applicable)317
- Running Test Vehicles318

Belanger FreeStyler - Page 296

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